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東海カプセル

addressShizuoka/Fuji-shi/168 Kyuuzawa
phone0545-71-3488
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last updated:Jul 09, 2024
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Tokai Capsule Co., Ltd. Quality Control

Advanced analytical instruments rigorously check quality! Conducting microbiological tests and elution tests, among others.

We would like to introduce the quality control conducted at Tokai Capsule Co., Ltd. We perform quantitative tests to measure the composition and content of raw materials and products, as well as mass deviation tests to estimate the uniformity of the active ingredient content through mass measurement of the products. Additionally, we conduct various tests, including the organic carbon test, which measures the amount of carbon constituting organic matter present in the sample. 【List of Tests】 ■ Quantitative Tests ■ Mass Deviation Tests ■ Organic Carbon Tests ■ Microbial Tests ■ Disintegration Tests ■ Dissolution Tests *For more details, please download the PDF or feel free to contact us.

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Tokai Capsule Co., Ltd. Manufacturing Process

A production line that fully implements GMP with advanced technology! State-of-the-art analytical equipment rigorously checks quality.

I will explain the process from the acceptance of raw materials to the preparation of the concentrated solution, filling of the liquid medicine, continuous drying, and packaging until it becomes a finished product. Strict process management is implemented at each stage to enhance quality. This is carried out on a production line that fully complies with GMP through advanced technology, and advanced analytical equipment rigorously checks the quality. 【Production Line】 STEP 1. Preparation of the coating solution STEP 2. Preparation of the concentrated solution STEP 3. Capsule filling STEP 4. Drying STEP 5. Sorting STEP 6. Packaging *For more details, please download the PDF or feel free to contact us.

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Capsule molding

Rotary-type fully automatic soft capsule filling mechanism! Introduction of soft gelatin capsules as well.

We would like to introduce the molding of soft capsules. The gelatin sheet G is molded successively by the rotation of the cylindrical molding die roll D from both directions, while the content liquid is filled by the pump P. The molding is completed simultaneously when the content liquid reaches the specified amount. At this time, the temperature necessary for adhesion is provided to the gelatin sheet G by the cleansing segment S, and the capsules are adhered by the pressure of the die roll D. 【Features of Soft Gelatin Capsules】 ■ Assurance of exceptional content uniformity that cannot be achieved with other dosage forms ■ High precision in filling the content liquid ■ Strong adhesive surface with no liquid leakage ■ Capable of filling high-viscosity substances and water-soluble substances ■ Rapid dissolution of capsules in the body *For more details, please download the PDF or feel free to contact us.

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Type of capsule

Various soft capsules that meet diverse needs, such as oval and elongated shapes!

Soft capsules come in various shapes and sizes depending on their use and purpose. "Oval," "oblong," and "round" shapes are suitable for oral consumption, while "suppository" shapes are appropriate for insertion into the rectum, although they can also be taken orally. "Special shapes" are suitable for cutting open to release the contents. [Types] ■OVALS ■OBLONGS ■ROUNDS ■SUPPOSITORIES ■SPECIAL SHAPES *For more details, please download the PDF or feel free to contact us.

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The history of capsules

A major domestic manufacturer of pharmaceutical soft capsules, playing a part in the fight against human diseases!

We would like to introduce the history of soft capsules at our company. Since our establishment in October 1968, we have introduced rotary automatic soft capsule filling machines from overseas. Currently, we operate 10 filling lines, boasting the largest scale in the country. Our corporate philosophy is "to contribute to the fight against human diseases by providing high-quality and easy-to-take pharmaceutical soft capsules," and we are committed to research and development. 【Our Features】 ■ One of the largest manufacturers of pharmaceutical soft capsules in Japan ■ Proposing pharmaceuticals from soft capsules ■ A robust management system that produces high-quality soft capsules *For more details, please download the PDF or feel free to contact us.

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Pharmaceutical Soft Capsule Manufacturing Service

It is manufactured on a production line that fully implements GMP with advanced technology.

Our company is committed to the corporate philosophy of "contributing to the fight against human diseases by providing high-quality, easy-to-take pharmaceutical soft capsules" and is engaged in research and development. We conduct joint development research for contract manufacturing and develop our own prescription and over-the-counter pharmaceuticals, actively proposing better formulation solutions. Our industrial research facility can also be used as a GMP factory for investigational drugs, which is essential for the research and development of new drugs. Please feel free to contact us if you have any inquiries. 【Established Formulation Technology Development】 ■ Amber gelatin capsules ■ Chewable soft capsules ■ Anti-adhesion soft capsules, NC-CAP *For more details, please download the PDF or feel free to contact us.

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