カマタ製作所 Product Lineup

The demand for automation in the machine tool industry is essential for improving production efficiency and reducing costs. In particular, high precision and stable operation are required in the processing of small quantities of diverse products and complex shapes. The ability to process difficult-to-cut materials is also an important factor in automated processes. Kamata Manufacturing's equipment and technology support our customers' automation through high-precision processing and the ability to handle a variety of materials. 【Usage Scenarios】 - Integration into automated machine tool systems - Manufacturing of parts requiring difficult-to-cut material processing - High-precision processing for small lots and short delivery times 【Benefits of Implementation】 - Increased productivity - Cost reduction - Stable supply of high-quality products

• Machining Center

In the semiconductor industry, precision processing is essential for miniaturization. In particular, the processing of fine components and complex shapes is a crucial factor that affects product performance. If the processing accuracy is low, it may lead to reduced yield and performance degradation. Kamata Manufacturing has the equipment and technology capable of processing difficult-to-cut materials and general metal processing, and we are here to help solve the problems faced by our customers. 【Application Scenarios】 - Manufacturing of semiconductor components requiring fine processing - Production of jigs and tools that demand high precision - Short delivery times in prototype development 【Benefits of Implementation】 - Improved product quality through high-precision processing - Shortened development periods due to quick turnaround - Increased design flexibility by accommodating difficult-to-cut materials

• Machining Center

In the automotive industry, reducing weight of parts is a crucial challenge for improving fuel efficiency and reducing CO2 emissions. In particular, machining technology for difficult-to-cut materials is essential for achieving weight reduction while maintaining strength. Kamata Manufacturing's equipment and technology are equipped to handle the machining of difficult-to-cut materials, meeting our customers' lightweight needs. 【Application Scenarios】 - Manufacturing of automotive parts (e.g., suspension, engine components) - Prototyping and mass production of parts requiring weight reduction 【Benefits of Implementation】 - Improved fuel efficiency due to weight reduction of parts - Optimization of material costs - Enhanced product quality through high-precision machining

• Machining Center

In the railway industry, safety and durability are of utmost importance, and precise machining of wheels is required. In particular, the manufacturing of wheels that can withstand harsh operating environments necessitates high precision and quality. Improper machining can lead to premature wear or damage of the wheels, potentially causing serious accidents. Our precision 5-axis machining for castings addresses these challenges and enables the production of high-quality wheels. 【Application Scenarios】 - Manufacturing of railway vehicle wheels - Repair and refurbishment of wheels - Manufacturing of wheels for special vehicles 【Benefits of Implementation】 - Increased longevity of wheels through high-precision machining - Improved cost performance - Enhanced safety and reliability

• Processing Contract

In the robotics industry, sensors are essential for ensuring the precise operation and safety of robots. Jigs that protect and position sensors require high accuracy and durability. Particularly for sensors used in harsh environments, the reliability of the jigs affects the overall performance of the robot. Our aluminum precision machining is optimal for meeting these demands. 【Application Scenarios】 - Fixing sensors on robotic arms - Protecting distance sensors on mobile robots - Jigs for position detection sensors on manufacturing lines 【Benefits of Implementation】 - Protection of sensors and realization of stable operation - Improvement in robot performance and increased operational rates - Cost reduction and shortened delivery times

• Processing Contract

In the semiconductor manufacturing equipment industry, advanced precision and reliability of vacuum chambers are required. Vacuum chambers are crucial components that maintain a vacuum environment and enable high-precision processing in the semiconductor manufacturing process. In the processing of cast materials, ensuring dimensional accuracy, surface roughness, and airtightness is essential, as these qualities influence the efficiency of the entire manufacturing process and the quality of the products. Our precision 5-axis machining for castings addresses these challenges and supports the production of high-quality vacuum chambers. 【Application Scenarios】 - Manufacturing of vacuum chambers - Processing of semiconductor manufacturing equipment parts - Production of parts requiring high precision 【Benefits of Implementation】 - Improvement in product quality through high-precision processing - Realization of cost performance - Short delivery times

• Processing Contract

In the machine tool industry, spindles require high precision and durability. In particular, spindles that can withstand high-speed rotation and heavy loads necessitate precise machining techniques. Spindles made from cast materials require high-precision machining through 5-axis processing due to their characteristics. Our precision 5-axis machining of cast materials has obtained JIS Q 9100 certification to meet customer needs and provide high-quality products. 【Usage Scenarios】 - Spindle components for machine tools 【Benefits of Implementation】 - High-precision machining through 5-axis processing - Improved cost performance

• Processing Contract

In the field of aerospace engines, high precision and reliability are required. The performance of engine components is directly linked to safety and efficiency, making precise machining technology essential. In the processing of cast components, it is crucial to maximize dimensional accuracy, surface smoothness, and material strength. Our precision 5-axis machining for castings has been developed to meet these demands. 【Application Scenarios】 - Machining of aerospace engine components - Manufacturing of parts using difficult-to-cut materials - Machining of small quantities of diverse parts 【Benefits of Implementation】 - Production of high-precision components - Improved cost performance - Short delivery times

• Processing Contract

In the precision machinery industry, appropriate fixtures are essential for transporting precision parts such as gears to maintain product quality. It is necessary to protect the parts from vibrations and shocks during transport and to maintain accurate positioning. Our transport fixtures made from aluminum A7075 address these challenges. 【Usage Scenarios】 * Transporting gears * Transporting precision machine parts * Disposable fixture parts 【Benefits of Implementation】 * Maintaining product quality * Reducing transport costs * Protecting parts

• Processing Contract

In the optical equipment industry, protecting lenses during transportation is crucial for maintaining their quality. In particular, precision lenses can be damaged by shocks and vibrations during transport, leading to a deterioration in performance. Our disposable jigs made from precision aluminum machining are the optimal solution for safely transporting lenses. 【Usage Scenarios】 - Transporting lenses - Storing optical equipment parts - Protecting precision components 【Benefits of Implementation】 - Reduces the risk of lens damage during transport - Maintains product quality - Provides jigs at a low cost

• Processing Contract

In the aerospace industry, it is essential to maintain product quality and ensure safe transportation of parts. Especially for precision and expensive components, appropriate fixtures are crucial to prevent damage during transport. Inadequate fixtures can lead to part breakage or functional failures, potentially resulting in increased costs. Our transport fixtures, made from aluminum precision machining using aluminum A7075, support the safe transportation of aerospace components by providing designs and machining tailored to our customers' needs. 【Usage Scenarios】 - Transportation of aerospace components - Transportation of precision parts - Replacement of fixture components 【Benefits of Implementation】 - Reduced risk of part damage during transport - Maintenance of part quality - Cost reduction

• Processing Contract

In the automotive engine industry, it is important to prevent damage that occurs during the transportation of parts and to maintain quality. In particular, engine components have precise shapes, and even slight impacts during transport can affect performance. Our aluminum precision machining transport fixtures address these challenges. By using aluminum A7075 and employing 5-axis machining and cutting techniques, we provide fixtures for the safe transportation of engine parts. 【Usage Scenarios】 - Transportation of engine parts - Storage of parts - Supply to assembly processes 【Benefits of Implementation】 - Prevention of part damage during transport - Maintenance of part quality - Cost reduction

• Processing Contract

In the medical device industry, the reliability of the sterilization process is extremely important. Sterilization fixtures are essential for safely transporting medical instruments and efficiently carrying out the sterilization process. If the material or shape of the fixtures is not appropriate, the sterilization effect may be reduced, or the medical instruments may be damaged. Our disposable transport fixtures, made from precision-machined aluminum A7075, can accommodate lots of 10,000 to 100,000 pieces. This ensures safety in the sterilization process and contributes to cost reduction. 【Usage Scenarios】 - Transporting medical instruments - Use in the sterilization process - Utilization as disposable fixtures 【Benefits of Implementation】 - Increased efficiency of the sterilization process - Protection of medical instruments - Cost reduction

• Processing Contract

In the semiconductor industry, precise protection and stable transportation are required to maintain product quality during wafer transport. In particular, wafers with fine structures are susceptible to damage from vibrations and shocks during transport, which can lead to reduced yield. Our aluminum precision-machined transport fixtures safely protect wafers and reduce risks during transportation. 【Usage Scenarios】 - Inter-factory transport of wafers - Storage of wafers - Inspection processes for wafers 【Benefits of Implementation】 - Reduced risk of wafer damage - Improved yield - Reduced transportation costs

• Processing Contract

In the fields of defense and special applications, the reliability and durability of products are the most critical issues. Components that can withstand use in harsh environments require advanced processing technology and strict quality control. The processing of difficult-to-cut materials is essential to meet these demands. Our difficult-to-cut material processing services contribute to shortening development time through material selection and proposals for reducing man-hours from the design stage. 【Application Scenarios】 - Defense equipment - Special vehicles - Aerospace-related 【Benefits of Implementation】 - Improved product performance through high-precision component supply - High durability in harsh environments - Reduction in development time and costs

• Processing Contract

In the sports equipment industry, there is a demand for lightweight and high-strength products. Especially for sports equipment used under harsh conditions, it is important to balance durability and performance. The processing of difficult-to-machine materials such as titanium and Inconel requires advanced technology, and if not processed properly, it can lead to a decline in product performance or damage. Our difficult-to-machine material processing services address these challenges and contribute to the performance enhancement of sports equipment. 【Application Scenarios】 - Sports equipment requiring high strength and lightweight (e.g., bicycle frames, golf heads) - Sports equipment used in harsh environments - High-performance sports equipment requiring precise processing 【Effects of Implementation】 - Lightweight and high-strength products - Improved durability - Enhanced performance - Increased design flexibility

• Processing Contract

In the sports industry, there is a demand for both lightweight products and durability. Particularly, to withstand intense use and maximize performance, the selection of materials and precise processing techniques are essential. Improper processing can lead to product damage or performance degradation. Kamata Manufacturing's processing examples cater to various materials, including aluminum machined parts, SUS/steel machined parts, and titanium/tungsten/Inconel 718 difficult-to-machine parts, providing processing tailored to customer needs. 【Application Scenarios】 - Sports equipment (bicycle parts, golf club heads, etc.) - Functional parts (moving parts, connection parts, etc.) - Parts requiring durability 【Benefits of Implementation】 - Achieving both lightweight and high strength - Improved product durability - Enhanced performance - Increased design flexibility - Provision of high-quality products

• Processing Contract

In the home appliance industry, miniaturization and high performance of products are always in demand. Precise processing of components is essential for enhancing the reliability and functionality of products. In particular, high-precision machining technology is crucial for packing many functions into a limited space. Kamata Manufacturing's processing examples support customers' product development. 【Usage Scenarios】 - Enclosures for small home appliances - Precision components - Heat dissipation components 【Benefits of Implementation】 - Miniaturization of products - Improved component accuracy - Enhanced product reliability

• Processing Contract

In the telecommunications industry, precise component machining is required to achieve high-speed data communication. Particularly in next-generation communication technologies such as 5G, the accuracy of high-frequency components that correspond to the millimeter wave band significantly affects communication speed and stability. Even slight errors in components can lead to signal attenuation and noise generation, potentially degrading communication quality. Kamata Manufacturing's machining examples support high-speed communication by accommodating various materials, including aluminum machined parts, SUS/steel machined parts, and difficult-to-machine materials like titanium, tungsten, and Inconel 718. 【Application Scenarios】 - 5G base stations - High-speed communication devices - Fiber optic communication 【Benefits of Implementation】 - Improved communication quality through high-precision component machining - Increased design flexibility by accommodating difficult-to-machine materials - Enhanced efficiency through total support, including jig manufacturing

• Processing Contract

In the field of agricultural automation, durability and precision are essential. The machining accuracy of components that can withstand harsh environments is crucial for the stable operation of the system. Kamata Manufacturing's machining examples cater to various materials, including aluminum machined parts, SUS/steel machined parts, and difficult-to-machine materials, providing processing tailored to customer needs. This contributes to the improvement of the reliability of agricultural machinery. 【Application Scenarios】 - Automatic harvesting robots - Automatic sorting machines - Fertilizer spreading drones 【Benefits of Implementation】 - Increased longevity of machines through high-precision machining - Enhanced design flexibility by accommodating diverse materials - Improved system reliability through consistent quality

• Processing Contract

In the food industry, hygiene management of the manufacturing process is extremely important. To prevent foreign matter contamination and bacterial contamination, precision and material quality of processed parts are required. Kamata Manufacturing's processing examples address these challenges and help ensure food safety. 【Usage Scenarios】 - Parts for food manufacturing lines - Parts for food processing machines - Inspection jigs 【Benefits of Implementation】 - Reduction of foreign matter contamination risks - Improved cleanability - Enhanced product quality

• Processing Contract

In the energy industry, the reliability of components used in high-temperature environments is crucial. Particularly for parts that require heat resistance, precise dimensions and processing that leverage the properties of the materials are essential. Improper processing can lead to deterioration in performance or failure of the components. Kamata Manufacturing's processing examples contribute to the improvement of the quality of energy-related components by providing processing that accommodates various materials and meets customer needs. 【Usage Scenarios】 - Components used in high-temperature environments - Heat exchangers - Burners 【Benefits of Implementation】 - Improved reliability of components through high-precision processing - Compatibility with diverse materials - Processing tailored to customer needs

• Processing Contract

In the machine tool industry, there is a demand for high-quality parts and efficient manufacturing processes. Particularly in parts processing that requires high precision, processing technology is crucial. Low-precision machining can lead to a decline in machine tool performance and potential failures. Kamata Manufacturing's processing examples contribute to the improvement and efficiency of machine tool performance by providing high-precision machining that accommodates various materials. 【Usage Scenarios】 - Parts manufacturing for machine tool manufacturers - Parts production for repairs and maintenance - Prototype manufacturing 【Benefits of Implementation】 - Improved machine tool performance through high-precision parts processing - Expanded range of parts production by accommodating diverse materials - Technical support through the provision of processing examples

• Processing Contract

In the robotics industry, high durability that can withstand harsh environments is required. Particularly for components responsible for precise movements, high accuracy and strength are crucial factors that influence product lifespan. Kamata Manufacturing's processing examples cater to various materials, including aluminum machined parts, SUS/steel machined parts, and difficult-to-machine materials, meeting the diverse needs of robots. 【Application Scenarios】 - Robot arms requiring high precision - Drive components of robots used in harsh environments - Industrial robots where durability is important 【Benefits of Implementation】 - Increased longevity of parts through high-precision machining - Enhanced design flexibility by accommodating various materials - Achieving stable operation in harsh environments

• Processing Contract

To meet the miniaturization needs of the semiconductor industry, high-precision processing technology is essential. In the manufacturing of fine components, the accuracy of dimensions and the smoothness of surfaces significantly affect product performance. Kamata Manufacturing's processing examples cover various materials, including aluminum machined parts, SUS/steel machined parts, and difficult-to-machine materials, achieving the quality demanded by customers. By reviewing our processing examples, you can understand what types of processing are possible and what kind of support we can provide. 【Application Scenarios】 - Manufacturing of semiconductor components requiring fine processing - Production of high-precision jigs and inspection jigs - Prototyping of parts using difficult-to-machine materials 【Benefits of Implementation】 - Improved yield through high-precision part manufacturing - Increased design flexibility by accommodating diverse materials - Enhanced customer satisfaction through the provision of high-quality products

• Processing Contract

In the medical device industry, precise machining of components is essential to ensure product safety and reliability. Particularly in medical devices that involve human lives, the accuracy of dimensions and the quality of surface treatment are crucial. Improper machining can lead to device malfunctions and risks to patients. Kamata Manufacturing's machining examples contribute to the improvement of medical device quality by accommodating various materials and performing machining with high precision. 【Application Scenes】 - Surgical robots - Medical imaging diagnostic devices - Implants - Medical measuring instruments 【Effects of Implementation】 - Improved product reliability through high-precision component machining - Increased design flexibility by accommodating difficult-to-machine materials - Efficiency gains through total support including jig manufacturing - Enhanced safety and performance of medical devices

• Processing Contract

In the aerospace industry, machining with extremely high precision is required to ensure the safety and reliability of parts. Particularly for components used in harsh environments, such as aircraft fuselage and engine parts, the accuracy of dimensions and the quality of surface finish significantly affect the performance and safety of the products. Kamata Manufacturing's machining examples respond to these needs by providing high-precision machining technology that accommodates various materials. 【Application Scenes】 - Aircraft parts - Jigs and tools - Difficult-to-cut materials machining 【Effects of Implementation】 - High-precision parts machining - Quality improvement - Increased reliability

• Processing Contract

In the automotive industry, reducing the weight of components is a crucial challenge for improving fuel efficiency and optimizing driving performance. In particular, selecting materials and employing precise processing techniques are essential for achieving weight reduction while maintaining strength. Kamata Manufacturing's processing examples cater to various materials, such as aluminum machined parts and difficult-to-machine materials, providing optimal processing tailored to customer needs. 【Application Scenarios】 - Weight reduction of automotive parts - Manufacturing of parts requiring high precision - Production of prototype parts 【Benefits of Implementation】 - Improved fuel efficiency due to weight reduction of components - Enhanced product quality through high-precision processing - Increased design flexibility by accommodating various materials

• Processing Contract

We would like to introduce a case study of the "processing jigs" we have carried out. The application is a drill plate for drilling holes in products. It also accommodates products with two-angle variations. Additionally, we achieve high-precision hole drilling using a 5-axis machine. Please feel free to contact us when you need our services. 【Case Overview】 ■ Application: Drill plate for drilling holes in products ■ Material: Aluminum A6061 ■ Size: 50×50×250 ■ Supported lot size: 1 *For more details, please refer to the related links or feel free to contact us.

• Processing Jig

We would like to introduce a processing example of "parts used for railway rails" that we have conducted. We accept orders starting from one piece and can accommodate products that are difficult to grasp. We respond to a wide range of requests. Our company has obtained JIS Q 9100 certification and can handle everything from single prototypes to mass production of 100,000 pieces. 【Case Overview】 ■ Material: S50C ■ Size: 30×30×400 ■ Supported Lot Size: 1 *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

Our company is a machining enterprise with over 55 years of experience. We provide high-precision machining technology that can accommodate a variety of materials, including metals, plastics, and ceramics. We are capable of processing complex shapes and difficult-to-cut materials with high precision, and we have a wealth of delivery experience. Furthermore, we have obtained JIS Q 9100 certification, making us a reliable choice in fields that require high quality standards, such as aerospace and infrastructure. We can flexibly respond to both small and large-scale production, meeting diverse needs. 【Features】 - Extensive experience in robotics, environmental energy, infrastructure, semiconductors, and sensors - Capable of mass production from a single piece to about 1,000 pieces per month - High reliability with JIS Q 9100 certification - Able to process metals, plastics, and ceramics, including precision machining of difficult materials *For more details, please refer to our materials. Feel free to contact us with any inquiries.

• Processing Contract

We would like to introduce a case study of "machined parts" that we processed. We can handle everything from a single prototype to mass production of 100,000 units, and we specialize in the production of small quantities of a wide variety of parts. Since we design and manufacture jigs in-house, we have achieved rapid turnaround and low costs. 【Case Overview】 ■ Application: Machine parts ■ Material: Aluminum ■ Size: Φ100x5 (half section) ■ Supported lot size: 100 to 500 *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "transport jigs" that we processed. We specialize in difficult-to-cut materials, 5-axis machining, and cutting processes, and we use a simple machining center, allowing us to provide services at a low cost. We have also handled small-scale mass production processing. 【Case Overview】 ■ Application: Disposable jig parts used for transportation ■ Material: Aluminum A7075 ■ Size: 8X15X20 ■ Supported Lot Size: 10,000 to 100,000 *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "machined parts" that we processed. There has been a high demand for precision and cost reduction using 5-axis machining, which fully demonstrates the advantages of this technology. Through machining, we achieved both precision and cost performance by simultaneously processing the front and side using 5-axis machining. 【Case Overview】 ■ Application: Parts for machine tools ■ Material: Cast iron ■ Size: 15X20X350 ■ Lot size: 1 to 10 *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce the equipment and technology of Kamata Manufacturing. We possess equipment capable of processing difficult-to-cut materials and general metal processing, unaffected by the type of material. Additionally, by introducing high-spec equipment, we assist in solving various processing-related problems and concerns. 【Equipment Owned (Partial)】 ■ MX-520 / Simultaneous 5-axis machine ■ DMU70 / Simultaneous 5-axis machine ■ 5-axis machining center DMU50 ■ NV5000 BT50 ■ NV4000 with 20,000 RPM specification *For more details, please refer to the PDF document or feel free to contact us.

• Machining Center

We would like to introduce Kamata Manufacturing's processing technology. By utilizing processing simulation, we strive for early detection of product defects and aim to reduce these defects. The awareness of our engineers to continuously improve technology and maintain high quality is considered the foundation of "good manufacturing," and we are committed to our work. 【Features】 ■ Original cutting technology accumulated over many years ■ Ultra-precision processing technology ■ Introduction of CATIA direct interface ■ Real-time verification of discrepancies between the workpiece and 3D data, and judgment of measurement results *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce examples of machining from Kamata Manufacturing. We offer a variety of machined parts including aluminum machined parts, SUS/steel machined parts, titanium/tungsten/Inconel 718 difficult-to-machine materials, as well as fixtures for machining and inspection tools. By viewing our machining examples, you can understand what types of machining are possible and what kind of support we can provide. 【Machining Examples】 ■ Aluminum machined parts A7075, A5052, A202 ■ Aluminum machined parts ■ SUS/steel machined parts SUS304, 17-4PH, 15-5PH ■ Titanium/tungsten/Inconel 718 difficult-to-machine materials ■ Fixtures for machining/inspection tools *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company solves various metal processing challenges, including difficult-to-cut materials and 5-axis machining. We always strive for high quality and high precision, and it is precisely because we specialize in machining difficult materials that we can offer assistance. For example, during discussions with customers, we can provide advice on material selection, reducing man-hours, and shortening development periods from the design stage, which we believe is very important in this industry where time (man-hours) equals cost. Please feel free to contact us with your requests. 【Product Examples】 ■ Aluminum machined parts: A7075, A5052, A2024 ■ SUS/steel machined parts: SUS304, 17-4PH, 15-5PH ■ Titanium/tungsten/difficult material machined parts: 6AL-4V Other difficult-to-cut materials: titanium, Inconel, Hastelloy, nickel alloys, molybdenum, stainless steel, SUS304, SUS303 *For more details, please download the PDF or feel free to contact us.

• Processing Contract