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A dimming enhanced glass unit that can switch between light-blocking dimming mode and transmission mode. Glass, special film (liquid crystal particles), glass structure. Partial necessary investigation points are extracted and cut. Recent tempered glass types are integrated with film, so they do not shatter into pieces like before, and cracks are hardly present, allowing for cutting. By the way, it reportedly cuts 99% of ultraviolet rays and can be operated with stylish voice commands like "brighten the ceiling" and "show the stars."
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Free membership registrationIndependently molded resin balls New hemispherical applications have emerged However, since the quantity is not sufficient for molding, we request verification of feasibility through cutting instead of mold production. With diameters of φ10mm and φ20mm, they are small and lightweight, and while there are challenges such as setting, cutting itself poses no issues, and we have conducted test cuts.
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Free membership registrationIt seems that each manufacturer has its own characteristics regarding drill chucks that can secure cutting tools without using a chuck handle (chuck key). While you expressed a desire for complete equal division, I considered that after cutting, parts other than the body might detach or fall, making it difficult to maintain the condition. Therefore, I proposed cutting at an offset from the central rotation point. Although the state is somewhat difficult to diagnose, there is little disturbance on the surfaces of the cavities and gaps, and various materials such as iron, alloy steel, chrome-molybdenum-vanadium steel, carbon steel, TPE, PA, and PP were cut into easily verifiable cross-sections without separating the spindle or guides.
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Free membership registrationRequest for downsizing cutting of the test specimen from the formed body that has been cast. Other cutting machines may introduce new stress to the test specimen due to vibrations during cutting, making it unsuitable as a test piece. With water jet cutting, we received the request because it can cut into arbitrary shapes without stress, allowing the specimen to remain viable. Care was taken with the cutting speed to ensure that there was no impact on the rebar, which is subject to severe corrosion, or on the delamination and voids between the concrete layers.
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Free membership registrationThe firing process is diversifying to meet various needs. We accommodate custom specifications for electric furnaces beyond standard sizes. Plates with an alumina (Al2O3) purity of 99.5% or higher are industrial materials with excellent heat resistance, hardness, and electrical insulation properties. Due to their hardness and brittleness, a different approach is required compared to general metal materials, which may involve diamond saws or special electrodes for wire electrical discharge machining. However, considering factors such as thermal impact, cost, delivery time, and processing accuracy, water jet cutting was chosen. First, we conducted a test cut just to be safe; although a tapered cross-section was produced, we determined that cutting was feasible and officially accepted the order.
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Free membership registrationThis unique building material, with its distinctive shape and surface color, creates a unique atmosphere visually. It has been adopted for the interior of a store, and we have undertaken some processing. It is said to provide an impressive ambiance for visitors and has received positive feedback. Among metal materials, it is a durable and rust-resistant material with various cutting methods available. The material used this time consists of corrugated sheets with a height difference of about 10mm at a 30mm pitch. While simple cutting poses no issues, the processing required is for arbitrary positions unrelated to the peaks and valleys, which caused difficulties for the processing contractor. Therefore, our water jet cutting service was chosen. However, the cutting exposes the raw surface completely, so after processing multiple corner cutouts, we carried out drying and curing each time. YK Accuracy Co., Ltd. Head Office: TEL 06-6452-0151 (Representative) FAX 06-6452-0162
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Free membership registrationHafnium metal, widely used in control rods for nuclear reactors, jet engine parts, semiconductor materials, etc. This time, we are cutting small pieces for additive materials in the production of special alloys. Due to its high hardness, susceptibility to oxidation, and uneven thickness, water jet cutting was chosen. There are various issues with small piece cutting using our equipment, making continuous processing difficult. However, with some leeway in tolerances, we devised a setting and cutting method to perform continuous cutting of 10mm squares. There were no issues such as abrasive particle embedding on the cutting surface, and after testing and verification of the cutting, we received a formal order. YK Accuracy Co., Ltd. Head Office: TEL 06-6452-0151 (Main) FAX 06-6452-0162 Tokyo Sales Office: TEL 03-3765-6621 (Main) FAX 03-3765-6603 Higashi-Osaka Sales Office: TEL 06-6747-6141 (Main) FAX 06-6747-6143 Hiratsuka Sales Office: TEL 0463-36-7661 (Main) FAX 0463-36-7664
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Free membership registrationA5052 20mm Sprocket Image Cut Sample The machining of the gear's slit section has a width of 1.3mm and is done in a single continuous motion. In general machining, it is thought that the spacing of the slit section may become uneven due to thermal effects, but it has been completed in a perfectly uniform state. The abrasive water jet is the optimal machining method for applications with high added value and is widely used for cutting aluminum and steel materials. It can cut materials ranging from 0.3mm to 180mm in thickness, regardless of the manufacturing volume. Since it does not undergo mechanical stress and is not affected by thermal deformation or thermal effects, it provides high-quality cut surfaces without stress, making it ideal for the production of test specimens made of metals and resins. Additionally, it saves time and costs that would traditionally be spent on secondary processing, and the setup and jig configuration can be completed in just a few minutes, thereby enhancing productivity. Water jet cutting is an efficient and optimal method for precision rough machining.
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Free membership registrationConductors used in areas where high voltage and large currents flow are utilized in various applications such as distribution boards, control panels, and storage batteries. We can respond promptly not only to mass production but also to special sizes of distribution boards and control panels. We cut tough pitch copper with a purity of 99.90% or higher to various thicknesses ranging from approximately 1mm to 100mm and in various shapes as needed. Additionally, while aluminum materials are inferior in conductivity and tensile strength compared to general copper, they are lightweight and are also cut and manufactured for purposes of weight reduction and cost savings.
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Free membership registrationUltra-high molecular weight polyethylene (UHMWPE) new light board 40mm Segmented arc shape cutting processing Multiple arbitrary arc shapes are laid out in numerous segments to efficiently utilize materials, minimizing waste and significantly reducing material costs. We always consider profit assurance and yield improvement, keeping the spacing to a minimum for nesting. In the water jet cutting of thick resin boards, there are two specific issues: water flow delay and taper. However, with Flow's dynamic water jet, high-speed and high-precision taper-free cutting is possible, eliminating heat generation during processing and preventing chips from softening or thermally deforming. The 40mm thick board is processed almost vertically, cutting four types of segmented arcs and fan shapes into about 20 parts from a 1000mm x 2000mm board, reducing the conventional machining waste rate from about 50% to below 10%.
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Free membership registrationCarbon fiber reinforced resin board impregnated with thermosetting resin. With high strength and lightweight characteristics, it is suitable for products in the transportation sector, such as automobiles and aircraft, which require high energy efficiency. In recent years, the introduction of carbon fiber composites in the construction field for seismic reinforcement has also been considered. Although it is an expensive material, recently, low-cost and high-quality recycled CFRP has been developed. Additionally, there are many composite materials formed and bonded with steel plates and other materials as new structural materials, and we are also engaged in the extraction and cutting of test specimens. Carbon fiber reinforced plastics have very poor machinability, leading to various challenges such as tool wear and interlayer delamination. However, through Yokoyama Kiko's unique technology, such as Reduce Piercing, it is now possible to easily pierce materials that are prone to chipping and cracking during conventional high-pressure piercing, saving time and materials while maintaining structural integrity without causing interlayer delamination or delamination in the workpiece. It is ideal for cutting lightweight, high-strength materials such as carbon fiber plastics, carbon fiber reinforced thermoplastic plastics, glass fiber reinforced plastics, laminated materials, marble, other stones, and glass.
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Free membership registrationThe surface shows some peeling of the protective sheet at the initial penetration points, but the backside can be cut without almost any peeling. This is aluminum thick plate water jet cutting. Although it is thin, aluminum tends to easily form a natural oxide film when exposed to air, so after a certain amount of prolonged processing, it becomes waterlogged. Therefore, we want to protect as much as possible, except for the cut surface where the base material is exposed. Of course, with dynamic water jet cutting, the cutting head is automatically tilted to eliminate taper, reducing water flow delay and taper, allowing for high-precision cutting.
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Free membership registrationDeveloped as a substitute for deformed or functionally impaired joints, it is composed of various materials such as ultra-high molecular polyethylene, cobalt-chromium alloy, titanium alloy, and ceramics, each utilizing its unique characteristics. Continuous improvements have been made, enhancing durability with the latest technology, and it is said to have a lifespan of approximately 20 years. The cutting of composite materials showcases the true capabilities of water jet cutting, allowing for verification without applying stress by cutting through the adhesion and voids between materials.
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Free membership registrationA cost-effective car speaker that incorporates high-performance carbon fiber in the diaphragm. The request was for a complete equal division with center cuts, but due to concerns about the retention rate of each part after cutting, a 90-degree opening cut was proposed. The separated side retained almost its original shape except for the cutting width (cut allowance, kerf width). However, even with the insertion of special stabilizing materials in the frame (unstable areas) and the magnet section to fill the gaps, there was still some impact on the interlayer and cutting surface near the cutting width (cut allowance, kerf width) due to the state of jet water flow diffusion after penetrating through the layers, resulting in a lack of clarity and a completely vertical surface.
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Free membership registrationBeautifully lustrous pearls, also known as "moon drops" and "mermaid tears," have been treasured as jewelry and medicine since ancient times. This time, we are here to help expand the possibilities of new designs. The "water jet" can also be used for internal structure visual confirmation, inspection, and verification through segmented cutting. The shape is not limited to spheres; thanks to Yokoyama Kiko's unique technology proposals, we can cut distorted, irregular, and small pieces as well. 【Case Overview】 ■ Material: Pearl jewelry ■ Dimensions: φ10mm and up (spherical) ■ Processing Details: Segmented cutting for new design development ■ Delivery Time: Approximately 3 days ■ Main Industries: Jewelry, accessories, design, apparel, miscellaneous goods, gemstones, medicine *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationHere is an example of processing using a "water jet." We cut a sample for customers to view the internal structure at the store. Various secret treatments were applied during cutting to prevent wetting, absorption, and scattering. The dimensions are 120mm x 120mm x 290mm. 【Case Overview】 ■ Material: Secret business shoes ■ Dimensions: 120mm x 120mm x 290mm ■ Processing Details: Cut in half to confirm internal structure ■ Delivery Time: Approximately 1 week ■ Main Industries: Shoe manufacturers, sports-related, business shoe manufacturers, shoe retail stores, etc. *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce examples of processing the same shape for Titanium TP340, Aluminum A5052, Phenolic resin laminated board (Bakelite) PL-FLE, and Chloroprene rubber CR60. Since the processing of the materials is non-contact, there is no deformation of the material due to blade pressure or thermal effects, and there is minimal moisture, resulting in no alteration or discoloration of the materials, allowing for the cutting of various materials. We are capable of cutting a wide range of materials, from super hard materials to soft materials and foamed materials. 【Case Overview】 ■ Processing dimensions: 10mm × φ150mm × φ60mm ■ Processing content: Sample cutting of different materials with the same shape ■ Delivery time: Approximately 1 day ■ Main industries: Manufacturing processing, construction, technology development, research, etc. *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationHere is an example of cutting the coil part of a large transformer. It was cut in two for internal inspection purposes. The dimensions are φ300mmH120mm and 25kg. To minimize internal damage and ensure thorough inspection, we pay close attention during the setup, and make subtle adjustments in height differences and speed during cutting. 【Case Overview】 ■ Material processed: Large transformer coil ■ Dimensions: φ300mmH120mm 25kg ■ Processing details: Two-part cut for internal inspection purposes ■ Delivery time: Approximately 10 days ■ Main industries: Power, cubicles, electrical, transformers, industrial, marine, automotive, etc.
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Free membership registrationA TV production company requested, "We want to show the contents of various materials, so please cut them in half," and we would like to introduce the cut materials. From the front left, there is a three-piece golf ball; in the center front is an ice hockey puck; on the front right is a billiard ball; and the largest one at the back on top is a softball. With "water jet processing," as long as it is sufficiently secured, we can cut not only items like those shown but also pearl jewelry and washi paper without any issues. 【Case Overview】 ■ Processed materials: Ice hockey puck, billiard ball, softball, golf ball ■ Processing dimensions: t25.4mm φ76.2mm, φ38mm, φ97mm, φ42.67mm ■ Delivery time: About 1 week ■ Main industries: Ice hockey, billiards, softball, golf, TV *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationWe would like to introduce a case of cutting and producing test specimens (test pieces) for JIS (Japanese Industrial Standards) plastic tensile properties. "Water jet cutting processing" is suitable for the extraction of test specimens for new materials and property evaluation. It allows for cutting without any mechanical stress on the supplied material, resulting in high-quality cut surfaces that are free from thermal deformation and thermal effects. Additionally, it is possible to flexibly adjust the width and length of gripping parts and parallel sections. 【Case Overview】 ■ Processing dimensions: 5mm to 30mm × 178mm × 20mm ±0.3mm ■ Delivery time: Approximately 5 days ■ Main industries: Inspection agencies, technology development, manufacturing, research, material manufacturers, etc. *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationOur company is expanding contract processing services nationwide at our Technical Center using our "Water Jet Cutting Machine." We can easily accommodate inquiries, test cuts, small lot production, prototype sample processing, and on-site test cuts, as well as urgent short lead times. Additionally, we offer alternative solutions for machining, wire processing, and laser processing at partner factories, and we also provide equipment sales and maintenance. 【Water Jet Cutting Machine Specifications】 ■ Machine: Flow M3 Global IFB with Hyperjet pump 94K 2513b ■ Processing Size: MAX X2400 Y1200 Z160 ■ Processing Specs: - Maximum Water Pressure: 640MPa - 5-axis control with multi-joint A and B lists, automatically correcting taper angles according to material and plate thickness. *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationThe "Water Jet Cutting Process," which requires little setup time and offers high operability, is suitable for extracting and manufacturing test pieces of new materials, as it does not generate mechanical stress or suffer from thermal effects. "Pure Water Jet Cutting Process" excels at complex cutting of relatively soft materials that can also be cut with blades. Using garnet, a natural mineral with high density, high specific gravity, and low dust, in "Abrasive Water Jet (with Abrasive Particle Mixing)" allows for cutting various hard materials and composite laminated materials. 【Features】 ■ Non-contact and non-thermal processing without using cutting tools ■ Suitable for extracting and manufacturing test pieces of new materials ■ Compatible with a wide range of materials ■ Extensive order history *For more details, please refer to the related links or feel free to contact us.
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