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  3. ウスターテクノロジーズ
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ウスターテクノロジーズ

addressOsaka/Suita-shi/3rd Floor, Bi-Rot Esaka Building, 9-1 Toyotsu Town
phone06-6385-3650
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last updated:Jun 06, 2024
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Inspection Support Subsystem "UEOCC"

The defect map and defect image are linked with measurement, making it easy to detect even ultra-fine defects!

By combining with "USTER EVS FABRIQ VISION (defect inspection)," we can improve inspection efficiency. When a defect occurs, the inspection table automatically stops in front of the inspector, and a laser pointer indicates the location of the defect, eliminating the need to search for the defect area. This allows even novice inspectors to perform inspections equivalent to or better than those of experienced inspectors. This provides a solution to the current situation where it is difficult to maintain a stable level of inspection due to a recent shortage of workers. 【Features】 ■ Improved inspection efficiency through combination with defect inspection ■ Automatic stop of the inspection table in front of the inspector when a defect occurs ■ Laser pointer indicates the location of the defect ■ Ability to view the next upcoming defect on the screen in advance ■ Easy detection of even fine defects 【Case Studies】 ■ Airbag base fabric inspection ■ Inspection of hygiene materials such as plaster base fabric

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USTER Q-BAR 2: Loom-Mounted Inspection System

Instantly detect defects during weaving to reduce product loss.

The "USTER Q-BAR 2" is a dedicated inspection system for weaving machines. By capturing images of the warp yarn area before the weft insertion, it can instantly detect warp yarn defects (such as warp breaks, misfeeds, and double entries) that are difficult to confirm after weaving, using a specialized algorithm, and can also automatically stop the weaving machine. This significantly reduces product and labor losses due to warp yarn accidents. Additionally, it can simultaneously inspect the weft insertion area and the finished fabric area, allowing for the detection of weft defects and foreign material inclusions. 【Features】 ■ Simultaneous inspection of three areas: warp yarn, weft yarn, and finished fabric ■ Inspection of the ear tip part of the leno structure is also possible ■ Defect occurrence locations can be indicated by LED lamps, and automatic stopping of the weaving machine is possible ■ Detection of defects in the early stages to reduce product/material losses *For more details, please refer to the PDF document or feel free to contact us.

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Inline Color Measurement System "UEFS"

Color measurement using 10 different light sources is possible on the processing inline.

The "UEFS" is an inline color measurement system equipped with a spectrophotometer that traverses in the width direction and sophisticated analysis software. It can be integrated inline into the processing line, allowing for continuous color measurement without cutting the fabric, thereby reducing the costs and effort associated with color sample sampling and management. It provides standard CIE L*a*b color difference measurements and CMC ΔE calculations with an accuracy of 0.1ΔE using a spectrophotometer. 【Features】 ■ The system continuously measures color and displays color measurement information in real-time. ■ Offers numerous classification options that can be displayed on the monitor. ■ Classifies color differences for each roll based on the 5-5-5 color matching method. ■ Optimizes production efficiency. ■ Enables shipment according to customer requirements. *For more details, please refer to the PDF document or feel free to contact us.

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Glass Fiber Fuzz Inspection System 'USTER BFA'

Detects difficult-to-see fiber defects using a special light source and camera imaging method.

"USTER BFA" is a dedicated inspection system for detecting fuzz defects in fiberglass fabrics. *Using the same optical system settings, it is also effective for inspecting protruding defects in materials other than fiberglass (such as carbon fiber and paper machine wire cloth). It uniquely develops a special light source irradiation method and camera imaging method to detect fuzz defects that are difficult to see. Both sides can be inspected simultaneously for "general defect inspection" and "fuzz inspection." It is also possible to extract the X and Y coordinate information of each fuzz defect as data. 【Features】 ■ Displays general defects (colored dots) + fuzz defects (fine black dots) on the defect map ■ Allows visual observation of the distribution of fuzz ■ It is also possible to extract the X and Y coordinate information of each fuzz defect as data.

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Automatic Camera Inspection Device USTER EVS FABRIQ VISION

Color CCD is effective for detecting color defects that were difficult to detect with black and white cameras!

The inspection quality assurance system "USTER EVS FABRIQ VISION" is suitable for inspecting sheet (web) objects (textile fabrics, knitted fabrics, non-woven fabrics, films, etc.). It has a long history of focusing on the inspection of textile fabrics and has many implementation achievements in Japan. The camera is equipped with an image processing DSP platform and external communication/IO-related platform. Defect image information is transferred to a PC via LAN. There is no need for wiring for the image transmission system, and high-speed processing through hardware is achieved in a compact size. The components are modularized, providing excellent expandability and maintainability. 【Features】 ■ The camera is equipped with an image processing DSP platform and external communication/IO-related platform. ■ Defect image information is transferred to a PC via LAN. ■ High-speed processing through hardware is achieved in a compact size. ■ No wiring is required for the image transmission system. ■ Easy recovery from issues even in large-scale camera systems. *For more details, please refer to the PDF materials or feel free to contact us.

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