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At Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work involves assembly parts related to vehicles made from aluminum material. Initially, this work was being machined from a square block created by extrusion processing at another company. However, by switching to extrusion processing at our company, we were able to reduce both costs and processing time to less than half. Additionally, by minimizing the machining area required to achieve the shape of this work, we have also improved quality. Please feel free to contact us for discussions and consultations regarding processing methods. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 17×52×500 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work is an aluminum heat sink component. Since this product is designed for heat dissipation and absorption, it is necessary to create a large surface area, making it suitable for extrusion molding processing. Additionally, our company can perform a consistent process from extrusion to machining (cutting), allowing us to shape it all the way to the machining of mounting holes. At Aluminum Factory, we not only handle extrusion and machining (cutting) but also accept requests for tapping and welding according to your needs. If you have any issues with aluminum materials, please feel free to consult with us. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 54×54×1000 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing carried out by our company. This work is an example of handling parts for aluminum device components. Since it is a handling part, high assembly precision with surrounding components is required. Therefore, we initially shaped the parts through cutting (machining) from blocks, but for areas where extrusion molding was possible, we switched to extrusion molding to reduce processing time and achieve cost reduction. This is an improvement case that can only be achieved by Aluminum Factory, which consistently performs both extrusion molding and cutting (machining). 【Specifications】 ■ Shape pattern: Solid ■ Size: 30×25×2000 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing carried out by our company. This work is an example of packaging equipment made from extruded aluminum material. A protective paper is placed on the uneven parts at the top of the workpiece, and a cutting tool enters the hole-shaped section in the center for cutting purposes. A heater runs through the round hole in the center of the part, designed to facilitate the cutting of the protective paper. A special coating has been applied to prevent the protective paper from sticking to the aluminum part. Originally, the shape was created by machining from a square aluminum material, but we have changed the specifications to produce an uneven shape through extrusion processing, achieving cost reduction. 【Specifications】 ■ Shape Pattern: Hollow ■ Size: 30×55×355 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is an example of a cylinder for opening and closing doors made from extruded aluminum material. It operates by passing air through it, allowing the piston to move back and forth, which opens and closes the door. To facilitate easy opening and closing, we have applied anodizing treatment to reduce friction resistance. For extruded materials, anodizing treatment can be applied depending on the specifications. By performing anodizing treatment, we can prevent scratches, corrosion, and friction. While anodizing can also be done as a post-treatment, processing it in its extruded state can help reduce costs. 【Specifications】 ■ Shape pattern: Hollow ■ Size: 51×51×600 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing carried out by our company. This work is an example of air conditioning parts (panel louvers) made by extruding aluminum material. Hot or cold water flows through the round pipe section at the center of the workpiece. This air conditioning part (panel louver) utilizes the radiant heat from the hot or cold water. The C-shaped sections on either side of the round pipe are subjected to tapping (threading) processing, allowing the panel louver to be fixed with screws. 【Specifications】 ■ Shape pattern: Hollow ■ Size: 40×20×2000 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work is a frame component for industrial machinery. By using extrusion processing of aluminum material, we reduce processing man-hours compared to machining and simultaneously improve material yield rates to achieve cost reduction. In this case, while the technical difficulty of the extrusion processing is not high, the work itself is relatively large, necessitating a large mold for the extrusion process. In extrusion processing, the mold size is determined by the width of the material being extruded, and in this case, it requires a relatively large mold of 10 inches. 【Specifications】 ■ Shape pattern: Hollow ■ Size: 102×102×250 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work is a part for a nursing care device and serves as a support pillar for the lifting section. This work is also manufactured through the extrusion processing of aluminum material. Traditionally, two stainless steel parts were joined by welding to create the same shape, but with our proposal, we achieved the same shape through integrated aluminum extrusion molding. Initially, it was thought that aluminum would not provide sufficient strength, but after creating a prototype and conducting strength tests, it was found that it could achieve adequate strength compared to stainless steel materials. Considering that two parts were traditionally welded together, switching to aluminum extrusion processing reduced costs to less than half. 【Specifications】 ■ Shape pattern: Hollow ■ Size: 125×83×680 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is a structural component made of aluminum (aluminum truss). It is used as a part that serves as a support for structures, with some products exceeding 6 meters in length. Therefore, we place great importance on strength and weight, and by creating a circular hole shape at the center of the product through aluminum extrusion processing, we were able to achieve a product that satisfies both strength and weight requirements. Additionally, by forming the hole shape through aluminum extrusion processing, we have also reduced the machining time required for cutting processes. 【Specifications】 ■ Shape Pattern: Hollow ■ Size: 32.3×41.2×900 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is a structural component made of aluminum (aluminum truss). The assembly part of this work (the protruding shape on the rectangular side) cannot be finished at a right angle due to the wire cutting process, resulting in a shape that inevitably has a radius of 0.3mm from the wire cutting. As a result, there was a problem where the block would float when combined with this component and the block component. By adding a "relief" section to the extrusion mold, we were able to solve the problem with the extrusion molding. By changing the shape of the extruded material, we were able to manufacture a product that met the conditions without incurring additional labor or costs. 【Specifications】 ■ Shape pattern: Hollow ■ Size: 117.8×16×3000 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is an example of a fixed component for a sensor made from aluminum material. By extruding the aluminum material, we have reduced the machining man-hours while simultaneously increasing the yield rate of the material, achieving cost reduction. The shape itself is not difficult to extrude, but the recessed areas required precision specifications, so we performed finishing through machining. At Aluminum Factory, we handle both extrusion and machining as a consistent service, allowing for flexible responses. 【Specifications】 ■Shape Pattern: Solid ■Size: 26×17×800 ■Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work is a fixed component for a sensor made of aluminum material. By extruding and forming the aluminum material, we have reduced the machining man-hours while simultaneously increasing the material yield rate to achieve cost reduction. The shape is simple, making it not difficult to process by extrusion; however, the recessed areas required precision specifications, so we performed finishing through machining. At Aluminum Factory, we handle everything from extrusion to machining in a consistent manner, allowing for flexible responses. 【Specifications】 ■ Shape pattern: Solid ■ Size: 24×9×800 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work is a frame component that accompanies a medical device made of aluminum material. The design allows for electrical equipment to be assembled inside the frame, with the left and right protrusions fitting into the rails, making it easy to assemble. The C-shaped parts at the four corners of the frame have been subjected to tapping (threading) processing, allowing for a separate part to be attached as a cover. At Aluminum Factory, we can handle everything from extrusion processing of aluminum materials to tapping processing on parts like the C-shaped sections, providing a comprehensive service from extrusion to machining. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 32×32×1000 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is a mounting part (rail bracket) to be installed in a special vehicle made of aluminum material. The groove shape in the center of the product serves as a rail, allowing for positional adjustment of the mounting part and improving the flexibility of installation. This work was originally produced overseas, but it has now been decided to produce it domestically. Therefore, we will produce it at our company, which carries out everything from extrusion processing to cutting processing in a consistent manner. At Aluminum Factory, we also accept requests for tapping processing and welding, in addition to extrusion processing and cutting (machining) according to customer needs. 【Specifications】 ■ Shape pattern: Solid ■ Size: 80×13.2×1000 ■ Material: A6063S-T5
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Free membership registrationWe at Aluminum Factory specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is an example of support parts related to liquid crystal displays made from aluminum material. The work features a cross-shaped hole on both sides where nuts are inserted to secure the sensors. However, since the sensors require fine adjustments in position depending on the situation, the design is in the form of a rail. The horizontal C-shaped section has been subjected to tapping (threading) processing, allowing it to be assembled with other components. Additionally, for the aesthetic aspect, we have formed a border line using an extrusion mold to enhance its appearance. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 50×15×500 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing carried out by our company. This work is an example of a cover part made from aluminum material. The small folded shape of this work acts like a rail, allowing sliding components to fit into the inner space and slide. We have applied anodizing treatment to enhance the sliding performance, resulting in a satisfactory outcome that exceeds our customer's expectations. At Aluminum Factory, we pride ourselves on our ability to provide a consistent process from extrusion to machining (cutting), and we also perform anodizing treatment, pressing, welding, assembly, and more. If you have any questions regarding aluminum materials, please feel free to consult with us. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 18×44×1000 ■ Material: A6063S-T5
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Free membership registrationWe, at Aluminum Factory, specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work involves components for a solar-related framework, used in sets of four as a framework. This product requires machining (cutting processing) for assembly, and traditionally, machining was applied to all four pieces. However, in pursuit of improved productivity, we reduced the machining to only two out of the four pieces, thereby decreasing machining time and leading to cost reduction. Aluminum Factory is a company that can take further steps beyond the current situation. If you have any issues related to aluminum, please feel free to consult with us first. 【Specifications】 ■Shape Pattern: Solid ■Size: 30×50×2000 ■Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is an example of aluminum material ramp components. This work is a ramp component aimed at barrier-free access, and in order to withstand the load, welding has been applied in addition to screws at the installation part. Please note that surface treatments such as anodizing cannot be performed when welding is applied. In addition to aluminum extrusion and machining (cutting), please feel free to contact Aluminum Factory for inquiries regarding the welding processes mentioned above. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 75×20×1800 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing that we have conducted. This work is an example of leisure-related components made from aluminum material. It serves as a fastener that is used in combination with similar shaped products. The product is created through processes such as extrusion molding, machining, and anodizing. Unlike general anodizing, we apply a special anodizing treatment that includes color anodizing, which adds color simultaneously. At Aluminum Factory, we are also taking on challenges like this. Regardless of the processing method, please feel free to consult us about changes in processing methods or materials. 【Specifications】 ■ Shape Pattern: Solid ■ Size: 50×26.7×1500 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some examples of aluminum processing we have conducted. This work involves components related to leisure made from aluminum material. These components are not functional parts but are designed to be assembled into the exterior of leisure products. Since they are exterior parts, they undergo full circumferential cutting (machining). Therefore, they are extruded in a larger shape to account for the machining allowance. Aluminum Factory can flexibly adapt the processing of aluminum materials to suit the products, allowing us to propose processing methods tailored to customer requests. 【Specifications】 ■ Shape Pattern: Hollow ■ Size: 58×17×500 ■ Material: A6063S-T5
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Free membership registrationAt Aluminum Factory, we specialize in the production of aluminum processed products used in industrial machinery, automobiles, and medical machine parts. We would like to introduce some of the aluminum processing work we have done. This work involves components related to construction that are used for reinforcing aluminum materials. Since these products are used for reinforcement purposes, the main requirements can be broadly categorized into three aspects: "rigidity, weight, and cost." The thickness settings for all these conditions were significantly related, but we were able to provide products with thickness settings that satisfied all the conditions for our customers. At Aluminum Factory, we can consistently perform processes from extrusion molding to machining (cutting), which is one of the factors that helped us keep costs down. 【Specifications】 Shape Pattern: Solid Size: 50×100×1000 Material: A6063S-T5
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Free membership registration**Properties of Aluminum** ■ Lightweight The specific gravity of lightweight aluminum is 2.7, making it very light compared to iron (7.8) and copper (8.9), approximately one-third the weight of those metals. Therefore, it enhances performance and efficiency in transportation fields such as automobiles, railway vehicles, ships, airplanes, and rockets, as well as in high-speed rotating components like wheels and pistons. ■ Corrosion-resistant Aluminum is a metal that easily oxidizes, forming an oxide film quickly. This oxide film acts as a protective layer, making it highly resistant to corrosion. By applying surface treatments such as anodizing, its corrosion resistance can be further enhanced. ■ Easy to process Aluminum can be easily processed through various plastic deformation methods such as rolling, extrusion, forging, and molding. It can create various complex shapes, like the thin aluminum foil commonly found in households or extruded profiles. ■ High thermal conductivity The thermal conductivity of aluminum is about two-thirds that of copper and approximately three times that of iron. This characteristic is utilized in many applications, such as heating and cooling systems, heat sinks, and beverage cans, to enhance heat dissipation and absorption effects.
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Free membership registrationOur company specializes in custom aluminum processing, transforming materials from drawings into finished products in a full-order production model. We handle everything from design, processing, to assembly in-house without outsourcing, ensuring a consistent production process within our 4500 tsubo facility. By eliminating the risks of quality degradation and unnecessary indirect costs associated with outsourcing processes, we are able to pass on the benefits of quality and pricing directly to our customers. For customers who can envision the products they want to create, our aluminum processing experts can propose solutions that lead to the production of high-quality products. Even for products that are not yet drawn up, we can provide design and proposals starting from simple illustrations. 【Reasons to Choose Us】 ■ Achieving high-quality aluminum processing with a precision of 0.01mm ■ In-house integrated production from design proposals to assembly, accommodating special shapes ■ Proposal-based sales to realize the products our customers seek *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationAluminum Factory specializes in aluminum processed products used in industrial equipment and automobiles, as well as in medical device components that require high precision. Thanks to our reliable technology, we achieve a "satisfaction rate of 99.79%," a "repeat rate of 96.90%," and a "complaint rate of 0.21%." (Results from the 2019 survey) No matter how challenging the processing, our skilled craftsmen ensure a finish with 120% quality. 【Industry Achievements】 Robotics, automotive, medical, nursing care, LCD semiconductors, energy, consumer products, etc. 【Product Achievements】 Aluminum structural materials, aluminum materials, aluminum functional parts, aluminum support parts, aluminum fastening parts, aluminum decorative materials, aluminum custom parts. *If you have any concerns regarding aluminum processing or aluminum, please feel free to contact us.
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