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エルマ&エコロジー

addressTokyo/Minato-ku/5-29-22-1102 Shiba
phone03-6435-4143
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last updated:Feb 11, 2025
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Battery lifespan extension and capacity recovery service Battery lifespan extension and capacity recovery service
Eco Charge: Reducing diesel black smoke from heavy machinery and forklifts by over 50%. Eco Charge: Reducing diesel black smoke from heavy machinery and forklifts by over 50%.
Logistics truck vehicle maintenance cost and fuel expense reduction. Logistics truck vehicle maintenance cost and fuel expense reduction.
Reduction of heavy oil costs for factory combustion equipment and boilers. Reduction of heavy oil costs for factory combustion equipment and boilers.
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Extending the lifespan of electric forklift batteries for the lumber and furniture industry.

Battery life extension achievement of 1.7 to 2.4 times! Implementation costs less than a quarter of battery replacement.

In the wood and furniture industry, the high operating rate of forklifts leads to rapid battery depletion, which poses a challenge. Battery replacement incurs significant costs, and there are concerns about decreased productivity due to operational downtime. Our "Elma System" addresses these issues by preventing battery degradation while forklifts are in regular use, thereby maintaining capacity for an extended period beyond the conventional battery lifespan. 【Usage Scenarios】 - Loading and unloading of wood - Transportation on furniture manufacturing lines - Material movement within warehouses - Battery management in high-load, high-operating environments 【Benefits of Implementation】 - Significant reduction in battery replacement costs (expected savings of over 500,000 yen for reach trucks, over 800,000 yen for counterbalance trucks, and over 1,000,000 yen for large counterbalance trucks) - Extension of battery lifespan (example: from a conventional lifespan of 2 years and 3 months to over 4 years; from a conventional lifespan of 5 years and 6 months to 9 years and 8 months) - Maintenance of operating rates and improvement in productivity - Prolonged life of degraded batteries through capacity recovery

  • Secondary Cells/Batteries

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【For the textile industry】Extending the lifespan of electric forklift batteries and reducing costs.

Battery life extension achievement of 1.7 to 2.4 times! Implementation is less than a quarter of battery replacement.

In the textile industry, stable operation of forklifts is essential for product movement. Battery deterioration can lead to unexpected operational stoppages and increased replacement costs, posing risks of production line delays and cost increases. Particularly, prolonged operation and frequent charging and discharging increase the burden on the battery, shortening its lifespan. Our "Elma System" addresses these challenges by preventing battery deterioration while forklifts are in regular use and maintaining battery capacity over an extended period. 【Usage Scenarios】 - Transportation of products and materials within factories - Inbound and outbound operations in warehouses - Material supply between production lines 【Benefits of Implementation】 - Cost reduction through decreased frequency of battery replacements - Reduced risk of operational stoppages due to unexpected battery failures - Effective utilization of assets through extended battery lifespan

  • Secondary Cells/Batteries

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Extending the lifespan of electric forklift batteries for the paper and pulp industry.

Battery life extension achievement of 1.7 to 2.4 times! It reduces material transportation costs.

In the paper and pulp industry, the long operating hours of forklifts and the significant load on batteries pose challenges. Battery degradation can lead to increased replacement frequency, associated cost increases, and even unexpected downtime. In response to these challenges, our "Elma System" continuously prevents battery degradation while forklifts are in regular use, maintaining battery capacity for an extended period beyond the conventional battery lifespan, thereby contributing to the reduction of battery costs. 【Usage Scenarios】 - Transportation of raw materials and products in paper mills - Movement of materials within warehouses - Supply of parts and materials between production lines 【Benefits of Implementation】 - Significant reduction in battery replacement costs (expected savings of over 500,000 yen for reach trucks, over 800,000 yen for counterbalance trucks, and over 1,000,000 yen for large counterbalance trucks) - Extension of battery lifespan (example: in a paper mill, a 3.5t counterbalance truck's conventional lifespan of 2 years and 3 months extended to over 4 years) - Increased productivity due to reduced unexpected downtime

  • Secondary Cells/Batteries

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【For the Steel Industry】Extending Electric Forklift Battery Life and Reducing Costs

Reducing battery costs to support heavy cargo transportation in the steel industry.

In the steel industry, stable operation of forklifts in harsh working environments is essential for transporting heavy goods. Battery deterioration directly leads to increased costs due to unexpected failures and more frequent replacements, as well as decreased work efficiency. Particularly in sites handling heavy loads, the strain on the battery tends to be significant. Our "Elma System" addresses these challenges by preventing battery deterioration while forklifts are in regular use, thereby maintaining battery capacity over an extended period. ## Use Cases * Reducing battery load during heavy goods transportation * Preventing battery deterioration in harsh working environments * Reducing the frequency of battery replacements ## Benefits of Implementation * Lowering battery replacement costs * Reducing downtime caused by unexpected battery failures * Maintaining and improving work efficiency through stable forklift operation

  • Secondary Cells/Batteries

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Electric Forklift Battery Lifespan Extension and Cost Reduction for Construction Materials

Battery life extension achievement of 1.7 to 2.4 times! Implementation costs less than a quarter of battery replacement.

In the construction materials industry, the operating rate of forklifts on-site is directly linked to site efficiency, making the stable performance maintenance of batteries crucial. Battery degradation and replacement can lead to unexpected operational stoppages and increased costs. Our "Elma System" addresses these challenges by continuously preventing battery degradation while forklifts are in regular use, thereby maintaining battery capacity over an extended period. 【Usage Scenarios】 - Prevention of battery depletion during material transportation - Reduction of work interruptions due to battery replacement - Extension of battery life in high-load and high-operating environments 【Benefits of Implementation】 - Reduction in battery replacement costs (savings of over 500,000 yen for reach trucks, over 800,000 yen for counterbalance trucks, and over 1,000,000 yen for large counterbalance trucks are expected) - Improved efficiency of on-site operations - Lower running costs due to increased battery longevity

  • Secondary Cells/Batteries

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【For Retail】Extending Electric Forklift Battery Life and Reducing Costs

Battery life extension achievement of 1.7 to 2.4 times! Implementation costs less than a quarter of battery replacement.

In retail inventory management, the stable operation of forklifts is directly linked to operational efficiency. Battery deterioration and lifespan can lead to unexpected operational stoppages and increased replacement costs, potentially impacting inventory management tasks. Extending battery life and reducing costs are crucial for continuous business operations. Our "Elma System" addresses these challenges by preventing battery deterioration while forklifts are in regular use and maintaining battery capacity over an extended period. 【Usage Scenarios】 - Product transportation within warehouses - Inbound and outbound shipping operations - Shelving and picking operations 【Benefits of Implementation】 - Cost reduction through decreased battery replacement frequency - Mitigation of unexpected operational stoppage risks - Maintenance and improvement of operational efficiency

  • Secondary Cells/Batteries

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[For the Pharmaceutical Industry] Extension of Electric Forklift Battery Life and Cost Reduction

Battery life extension achievement of 1.7 to 2.4 times! Recovery of capacity for degraded batteries is also possible.

In the pharmaceutical industry, the operation of manufacturing and logistics lines is essential for maintaining product quality and stable supply. Battery depletion or performance degradation of forklifts can lead to line stoppages and work delays, potentially impacting quality control. Stable battery operation is crucial for meeting strict quality standards. Our "Elma System" addresses these challenges by continuously preventing battery deterioration while forklifts are in regular use, thereby maintaining battery capacity over an extended period. 【Usage Scenarios】 - Material transportation on pharmaceutical manufacturing lines - Sample transportation in quality control departments - Product storage and shipping operations in warehouses - Battery operation in areas requiring temperature and humidity management 【Benefits of Implementation】 - Cost reduction through decreased battery replacement frequency - Mitigation of line stoppage risks due to unexpected battery troubles - Maintenance of work efficiency through stabilized battery performance - Support for stable operation necessary for quality maintenance

  • Secondary Cells/Batteries

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[For the Chemical Industry] Extending Electric Forklift Battery Life and Reducing Costs

Battery life extension results 1.7 to 2.4 times! Implementation is less than a quarter of battery replacement.

In the chemical industry, safe operations are the top priority, and stable operation of forklifts is essential. Battery degradation and failures can lead to unexpected stoppages and work delays, increasing safety management risks. Additionally, battery replacement can incur significant costs. Our "Elma System" continuously prevents battery degradation while forklifts are in regular use, maintaining battery capacity over a long period, thereby achieving stable operation and cost reduction. 【Usage Scenarios】 - Prevention of battery degradation in high-load, high-operation environments - Reduction of work stoppage risks due to unexpected battery failures - Cost control through reduced battery replacement frequency 【Benefits of Implementation】 - Extension of battery lifespan (achievements of 1.7 to 2.4 times) - Reduction of battery replacement costs (implementation costs are less than 1/4 of replacement costs) - Maintenance of safe operations through stable forklift operation

  • Secondary Cells/Batteries

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Forklift battery lifespan extension and cost reduction for automotive lines.

Battery life extension achievement of 1.7 to 2.4 times! Implementation is less than a quarter of battery replacement.

In the efficiency of automotive lines, stable operation of forklifts is essential. Battery deterioration and replacement can lead to unexpected downtime and increased costs. Particularly, to enhance line operating rates, extending battery life and managing costs are crucial. Our "Elma System" addresses these challenges by preventing battery deterioration while forklifts are in regular use and maintaining battery capacity over an extended period. 【Usage Scenarios】 - Prevention of battery deterioration during line operation - Reduction in battery replacement frequency - Decrease in unexpected downtime 【Effects of Implementation】 - Extension of battery life (achievements of 1.7 to 2.4 times) - Significant reduction in battery replacement costs (implementation costs are less than 1/4 of replacement costs) - Improvement in line operating rates

  • Secondary Cells/Batteries

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Forklift battery lifespan extension and cost reduction for food and beverage industry.

Battery life extension achievement of 1.7 to 2.4 times! Implementation costs less than a quarter of battery replacement.

In the food and beverage industry, thorough hygiene management is essential, and stable operation of forklifts is required. Battery degradation can lead to unexpected stoppages and increased replacement costs, potentially causing delays in production lines and increasing hygiene management risks. Our "Elma System" addresses these challenges by continuously preventing battery degradation while forklifts are in regular use, thereby maintaining battery capacity over an extended period. 【Usage Scenarios】 - Operation on manufacturing lines with strict hygiene standards - Use in warehouses requiring temperature and humidity control - Reduction of production stoppage risks due to unexpected battery replacements 【Benefits of Implementation】 - Cost reduction through decreased battery replacement frequency - Increased productivity due to stable forklift operation - Reduced hygiene management risks by preventing battery degradation

  • Secondary Cells/Batteries

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【For Warehousing and Logistics】Extending Forklift Battery Life and Reducing Costs

Battery life extension achievement of 1.7 to 2.4 times! Contributing to maximum operational efficiency.

In the warehouse and logistics industry, maximizing the operational efficiency of forklifts is directly linked to business efficiency. Downtime of forklifts can lead to delays in work and decreased productivity, making stable operation and longevity of batteries extremely important. Battery replacement not only incurs costs but also carries the risk of work interruptions. Our "Elma System" addresses these challenges by preventing battery deterioration while forklifts are in regular use and maintaining battery capacity over an extended period. 【Usage Scenarios】 - Vehicles with rapid battery deterioration due to high-frequency operation - When wanting to reduce battery replacement costs - When wanting to prevent work stoppages due to unexpected battery failures 【Benefits of Implementation】 - Cost reduction through decreased frequency of battery replacements - Improved operational efficiency of forklifts - Extended battery life leading to planned maintenance

  • Secondary Cells/Batteries

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【For the manufacturing industry】Extending the lifespan of electric forklift batteries and reducing costs.

Battery life extension results of 1.7 to 2.4 times! Implementation costs less than a quarter of battery replacement.

In the manufacturing industry, stable operation of forklifts is essential for maintaining productivity. Battery degradation and replacement can lead to unexpected downtime and increased costs. Particularly in high-load and high-operation environments, battery life tends to be shorter, making management a challenge. Our "Elma System" addresses these issues by preventing battery degradation while forklifts are in regular use and maintaining battery capacity over an extended period. 【Usage Scenarios】 - Operation of forklifts on high-load and high-operation manufacturing lines - When wanting to reduce battery replacement frequency and minimize downtime - When aiming to reduce battery costs 【Benefits of Implementation】 - Extension of battery life (achievements of 1.7 to 2.4 times) - Significant reduction in battery replacement costs (implementation costs are less than one-fourth of replacement costs) - Reuse through capacity recovery of degraded batteries - Increased productivity due to stable operation of forklifts

  • Secondary Cells/Batteries

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Large forklift battery life recovery service

Reduce the high battery replacement costs associated with large forklifts weighing 2t to 4t to less than a quarter of the replacement cost, extending their lifespan by up to 2.4 times.

The "Elma System" is a service that dramatically reduces the battery maintenance costs for high-operating and high-load large forklifts (2t to 4t). It suppresses the battery replacement costs, which tend to be high for large vehicles, to less than a quarter through cleaning and activation. It simultaneously achieves lifespan extension and capacity recovery while in regular use. ■ Optimization of Replacement Costs Avoids the purchase of new large batteries, which can cost in the millions, significantly reducing expenses. ■ Extension of Lifespan to 1.7 to 2.4 Times Maintains operational performance of over four years, approximately double the conventional lifespan, even in harsh environments such as paper mills. ■ Capacity Recovery of Degraded Batteries Restores batteries that have already experienced capacity decline through activation technology, allowing for the postponement of replacement decisions. ■ Maximization of Lifespan When Introducing New Batteries By introducing the system during optimal conditions, it prevents degradation in advance and supports long-term use of over ten years. ■ High Adaptability to High-Load Vehicles Suppresses degradation caused by the unique loads of large vehicles, maximizing equipment lifespan without reducing operational efficiency. *For delivery records, please download the PDF or feel free to contact us.

  • Secondary Cells/Batteries

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Case Study of Forklift Battery Reconditioning at a Major Paper Company Factory <1.3 Times Extended Life>

Battery operation issue identification and improvement service! There is also a low-cost maintenance service through single cell replacement.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles with a conventional lifespan exceeding 5 years, used at a major paper company's factory, and the batteries were regenerated. The forklift that was replaced is a "Toyota Counter 2.5t 48V VGD565," which was in a state of not lasting a day from charging every three days at the time of installation. The lifespan extension achieved after implementation was 1.3 times. By measuring the battery results and hearing about the operational conditions, we can roughly estimate the period of extension possible. We also offer low-cost maintenance services through single cell replacement, so please feel free to contact us if you have any requests. 【Case Overview】 ■ At Elma installation: Not lasting a day from charging every three days ■ Conventional lifespan: 11 years and 5 months ■ Conventional lifespan cycle count: 1,644 ■ Total cycle count for lifespan extension: 2,196 ■ Battery age: 15 years and 3 months ■ Lifespan extension achievement: 1.3 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case study of forklift battery regeneration by a major logistics company: 1.6 times extended lifespan.

The product design lifespan is over 15 years, and it can be reused repeatedly through reinstallation! We also provide detailed maintenance services.

We would like to introduce a case where Elma's forklift batteries were implemented in vehicles used by a major logistics company, which traditionally have a lifespan exceeding 5 years, and the batteries were rejuvenated. The forklift that was replaced is the "Nichiyu Reach 1.5t 48V VCF320," and at the time of installation, it was in a state where it could not last a day without charging, which was required every three days. After the introduction, the lifespan extension achieved was 1.6 times. The product design lifespan is over 15 years, and it can be reused repeatedly through reinstallation. By measuring the battery and hearing about the operational conditions, the extendable period can be roughly estimated. [Case Overview] - At the time of Elma installation: Could not last a day without charging, which was required every three days - Traditional lifespan: 9 years and 1 month - Traditional lifespan cycle count: 1,308 - Total cycle count for lifespan extension: 2,088 - Battery age: 14 years and 6 months - Lifespan extension achievement: 1.6 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case Study of Forklift Battery Reconditioning at a Major Paper Company Factory <1.5 Times Extended Life>

1.5 times the life extension results! We will introduce cases where the lifespan cycle has increased.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles with a conventional lifespan exceeding 5 years, used at a major paper company's factory, and the batteries were rejuvenated. The forklift that was replaced is the "Nichiyu Counter 2.0t 48V SDX600," which initially could not last for 3 hours. After implementation, the lifespan was extended by 1.5 times. Additionally, we offer low-cost maintenance through single cell replacements and detailed maintenance services. Please feel free to contact us if you have any requests. 【Case Overview】 ■ At Elma installation: Less than 3 hours ■ Conventional lifespan: 8 years and 5 months ■ Conventional lifespan cycle count: 2,020 ■ Total cycles for lifespan extension: 3,120 ■ Battery age: 13 years and 0 months ■ Lifespan extension achievement: 1.5 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case study of a major paper packaging company: Forklift battery lifespan extended by 1.3 times.

Identification and improvement of battery operation issues! We also provide detailed maintenance services.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles used by a major paper packaging company, which traditionally had a lifespan exceeding 5 years, resulting in battery regeneration. The forklift that was replaced is a "Toyota Counter 3.5t Long 80V VGI470," and the situation at the time of installation involved a single cell short circuit replacement. The lifespan extension achieved after implementation was 1.3 times. Through measurement results of the battery and hearings on operational conditions, the extendable period can be roughly estimated. We also offer low-cost maintenance services through single cell replacements, so please feel free to contact us if you have any requests. 【Case Overview】 ■ Elma installation: Single cell short circuit replacement ■ Traditional lifespan: 7 years and 5 months ■ Traditional lifespan cycle count: 1,245 ■ Total cycles after lifespan extension: 1,585 ■ Battery age: 9 years and 9 months ■ Lifespan extension achievement: 1.3 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case of a major bed manufacturer’s factory forklift battery: 1.8 times extended lifespan.

Low-cost maintenance service available with single cell replacement! We also provide detailed maintenance services.

We would like to introduce a case where Elma's forklift batteries were implemented in vehicles with a conventional lifespan exceeding 5 years, used in a major bed manufacturer’s factory, resulting in battery regeneration. The forklift that was replaced is a "Toyota Counter 1.5t 48V VSDX400M," and the situation at the time of installation involved a single cell short circuit replacement. The lifespan extension achieved after installation was 1.8 times. The product design lifespan is over 15 years, and it can be reused repeatedly through reinstallation. By measuring the battery results and hearing about the operational conditions, the extendable period can be roughly estimated. [Case Overview] - Elma installation: Single cell short circuit replacement - Conventional lifespan: 6 years and 8 months - Conventional lifespan cycle count: 1,600 - Total cycle count for lifespan extension: 2,940 - Battery age: 12 years and 3 months - Lifespan extension achievement: 1.8 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case study of forklift battery regeneration at a major paper company factory: 1.5 times extended lifespan.

Battery operation issue identification and improvement service implemented! We also provide detailed maintenance services.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles at a major paper company's factory, which traditionally had a lifespan exceeding 5 years, and the batteries were rejuvenated. The forklift that was replaced is a "Toyota Counter 2.5t 48V VGD565," which could not hold a charge without supplemental charging at the time of installation. After implementation, the lifespan was extended by 1.5 times. By measuring the battery results and hearing about the operational conditions, the extendable period can be roughly estimated. We also provide detailed maintenance services, so please feel free to contact us if you have any requests. 【Case Overview】 ■ At the time of Elma installation: Could not hold a charge without supplemental charging ■ Traditional lifespan: 6 years and 7 months ■ Traditional lifespan cycle count: 1,670 ■ Total cycles for lifespan extension: 2,500 ■ Battery age: 10 years and 5 months ■ Lifespan extension achievement: 1.5 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case study of forklift battery regeneration at a major paper company factory: 1.3 times extended lifespan.

1.3 times the life extension achievement! We will introduce cases where the lifespan cycle has increased.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles with a conventional lifespan exceeding 5 years, used at a major paper company’s factory, and the batteries were regenerated. The forklift that was replaced is a "Toyota Reach 1.5t 48V VSFL370," which was unable to last a full day at the time of installation. After implementation, the lifespan was extended by 1.3 times. Additionally, we offer low-cost maintenance through single cell replacements and detailed maintenance services. Please feel free to contact us if you have any requests. 【Case Overview】 ■ At the time of Elma installation: Unable to last a full day ■ Conventional lifespan: 5 years and 10 months ■ Conventional lifespan cycle count: 1,400 ■ Total cycles for lifespan extension: 1,880 ■ Battery age: 7 years and 10 months ■ Lifespan extension achievement: 1.3 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case of a major bed manufacturer’s factory forklift battery: 1.9 times extended lifespan.

Battery operation issue identification and improvement service implemented! We also provide detailed maintenance services.

We would like to introduce a case where Elma's forklift batteries were implemented in vehicles at a major bed manufacturer’s factory, which typically have a conventional lifespan exceeding 5 years, resulting in battery regeneration. The forklift that was replaced is a "Toyota Reach 2.0t 48V VSFL320," and the situation at the time of installation involved a single cell short circuit replacement. The lifespan extension achieved after implementation was 1.9 times. By measuring the battery results and hearing about the operational conditions, the extendable period can be roughly estimated. We also offer low-cost maintenance services through single cell replacements, so please feel free to contact us if you have any requests. 【Case Overview】 ■ Elma installation: Single cell short circuit replacement ■ Conventional lifespan: 5 years and 8 months ■ Conventional lifespan cycle count: 1,360 ■ Total cycle count for lifespan extension: 2,600 ■ Battery age: 10 years and 10 months ■ Lifespan extension achievement: 1.9 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Case study of forklift battery regeneration at a major paper company factory: 1.2 times extended lifespan.

Based on the battery measurement results and the operational situation hearing, the extendable period can be roughly estimated!

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles used at a major paper company's factory, which traditionally had a lifespan exceeding 5 years, and the batteries were regenerated. The forklift that was replaced is a "Toyota Counter 3.5t Roll Clamp 80V VGI470," and the situation at the time of installation involved a single cell short circuit replacement. The lifespan extension achieved after implementation was 1.2 times. The product design lifespan is over 15 years, and it can be reused repeatedly through reinstallation. Based on the measurement results of the battery and the operational situation, the extendable period can be roughly estimated. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Elma installation: Single cell short circuit replacement ■ Traditional lifespan: 5 years and 7 months ■ Traditional lifespan cycle count: 1,608 ■ Total cycle count for lifespan extension: 1,992 ■ Battery age: 6 years and 11 months ■ Lifespan extension achievement: 1.2 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Food manufacturer factory forklift battery regeneration case: 1.5 times extended life

Low-cost maintenance service available with single cell replacement! We also provide detailed maintenance services.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles at a food manufacturer’s factory, which traditionally had a lifespan exceeding 5 years, and the batteries were regenerated. The forklift that was replaced is a "Toyota Counter 2.0t 48V VSFL390," which could not last throughout the day at the time of installation. After implementation, the lifespan was extended by 1.5 times. The product design lifespan is over 15 years, and it can be reused repeatedly through reinstallation. By measuring the battery results and hearing about the operational conditions, the extendable period can be roughly estimated. 【Case Overview】 ■ At the time of Elma installation: did not last throughout the day ■ Traditional lifespan: 5 years and 6 months ■ Traditional lifespan cycle count: 1,452 ■ Total cycles for lifespan extension: 2,244 ■ Battery age: 8 years and 6 months ■ Lifespan extension achievement: 1.5 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Food manufacturer factory forklift battery regeneration case: 1.8 times extended life

Battery operation issue identification and improvement service implemented! There is also a low-cost maintenance service available through single cell replacement.

We would like to introduce a case where Elma product forklift batteries were implemented in vehicles with a conventional lifespan exceeding 5 years, used in a food manufacturer’s factory, and the batteries were rejuvenated. The forklift that was replaced is a "Toyota Counter 2.0t 48V VSFL390," and the condition at the time of installation was relatively good. The lifespan extension achieved after implementation was 1.8 times. Through measurement results of the battery and inquiries about operational conditions, the extendable period can be roughly estimated. We also provide detailed maintenance services, so please feel free to contact us if you have any requests. 【Case Overview】 ■ Condition at Elma installation: Relatively good ■ Conventional lifespan: 5 years and 6 months ■ Conventional lifespan cycle count: 1,452 ■ Total cycle count for lifespan extension: 2,552 ■ Battery age: 9 years and 8 months ■ Lifespan extension achievement: 1.8 times *For more details, please download the PDF or feel free to contact us.

  • Cells and batteries

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Paper packaging company forklift battery regeneration case: 1.8 times lifespan extension

We would like to introduce a case where the lifespan and cycle count increased by 1.8 times!

We would like to introduce a case study where a major paper packaging company implemented Elma product forklift batteries. At the time of installation of Elma products, the performance was good, with a conventional lifespan of 2 years and 6 months and a conventional cycle count of 720. After implementation, the battery lifespan was extended to 4 years and 6 months, and the total cycle count for lifespan extension increased to 1,296, achieving a lifespan extension performance of 1.8 times. [Case Overview (Partial)] ■ Conventional lifespan: 2 years and 6 months ■ Conventional cycle count: 720 ■ Total cycle count for lifespan extension: 1,296 ■ Battery lifespan: 4 years and 6 months ■ Lifespan extension performance: 1.8 times *For more details, please download the PDF or feel free to contact us.

  • Secondary Cells/Batteries

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Kanto Logistics Center Forklift Battery Rejuvenation Case: 1.9 Times Extended Life

We would like to introduce a case where the lifespan and cycle count increased by 1.9 times!

We would like to introduce a case where the major children's clothing logistics center in the Kanto region implemented Elma product forklift batteries. At the time of installation of Elma products, the batteries were so depleted that they could not last through the morning, with a conventional lifespan of 2 years and 6 months and a lifespan cycle count of 600. After implementation, the battery lifespan was extended to 4 years and 9 months, and the total lifespan cycle count increased to 1,140, achieving a 1.9 times extension record. [Case Overview (Partial)] ■ Conventional lifespan: 2 years and 6 months ■ Conventional lifespan cycle count: 600 ■ Total lifespan cycle count after extension: 1,140 ■ Battery lifespan: 4 years and 9 months ■ Extension achievement: 1.9 times *For more details, please download the PDF or feel free to contact us.

  • Secondary Cells/Batteries

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Kanto Logistics Center Forklift Battery Regeneration Case: 2.4 Times Extended Life

Life extension results increased by 2.4 times! We will introduce cases where lifespan and cycle counts have increased!

We would like to introduce a case where the major children's clothing logistics center in the Kanto region has implemented Elma product forklift batteries. At the time of installation of Elma products, the condition was good, with a conventional lifespan of 3 years and 6 months and a conventional lifespan cycle count of 1,008. After implementation, the battery lifespan was extended to 8 years and 4 months, and the total cycle count for lifespan extension increased to 2,400, achieving a 2.4 times extension performance. 【Case Overview (Partial)】 ■ Conventional lifespan: 3 years and 6 months ■ Conventional lifespan cycle count: 1,008 ■ Total cycle count for lifespan extension: 2,400 ■ Battery lifespan: 8 years and 4 months ■ Extension performance: 2.4 times *For more details, please download the PDF or feel free to contact us.

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Case Study of Forklift Battery Reconditioning in a Paper Logistics Company: 1.6 Times Extended Life

We would like to introduce a case where the lifespan and cycle count increased by 1.6 times!

We would like to introduce a case where a major paper logistics company implemented Elma product forklift batteries. At the time of installation of Elma products, the batteries were not lasting throughout the day, and there was consideration for replacement. The conventional lifespan was 4 years and 6 months, with a total cycle count of 1,080. After implementation, the battery lifespan was extended to 7 years and 3 months, and the total cycle count increased to 1,740, achieving a lifespan extension of 1.6 times. [Case Overview (Partial)] ■ Conventional lifespan: 4 years and 6 months ■ Conventional cycle count: 1,080 ■ Total cycle count after lifespan extension: 1,740 ■ Battery lifespan: 7 years and 3 months ■ Lifespan extension achievement: 1.6 times *For more details, please download the PDF or feel free to contact us.

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Case Study of Forklift Battery Reconditioning in a Paper Logistics Company: 1.5 Times Extended Life

1.5 times the lifespan achieved! Here are examples of extended lifespan in terms of years and cycles compared to conventional methods.

We would like to introduce a case study where a major paper logistics company implemented Elma product forklift batteries. At the time of installation of the Elma products, there was a situation of one cell short circuit replacement, with a conventional lifespan of 3 years and 2 months and a lifespan cycle count of 760. After implementation, the battery lifespan was extended to 4 years and 10 months, and the total lifespan cycle count increased to 1,160, achieving a lifespan extension performance of 1.5 times. [Case Summary (Partial)] ■ Conventional lifespan: 3 years and 2 months ■ Conventional lifespan cycle count: 760 ■ Total lifespan cycle count after extension: 1,160 ■ Battery lifespan: 4 years and 10 months ■ Extension performance: 1.5 times *For more details, please download the PDF or feel free to contact us.

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Residential equipment manufacturer forklift battery regeneration case: 1.7 times extended life

We would like to introduce a case where the lifespan and cycle count increased by 1.7 times!

We would like to introduce a case study of the introduction of Elma product forklift batteries at a major housing equipment manufacturer's factory. At the time of installation of the Elma products, the condition was good, with a conventional lifespan of 2 years and 4 months, and a conventional lifespan cycle count of 1,680. After the introduction, the battery lifespan was extended to 4 years, and the total cycle count for lifespan extension increased to 2,880, achieving a lifespan extension performance of 1.7 times. [Case Overview (Partial)] ■ Conventional lifespan: 2 years and 4 months ■ Conventional lifespan cycle count: 1,680 ■ Total cycle count for lifespan extension: 2,880 ■ Battery lifespan: 4 years ■ Lifespan extension performance: 1.7 times *For more details, please download the PDF or feel free to contact us.

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Residential equipment manufacturer forklift battery regeneration case: 2.0 times - prolonging life

Introducing Elma products for two forklift batteries! Here’s a case where the lifespan was extended by 2.0 to 2.1 times.

We would like to introduce a case study of the introduction of Elma product forklift batteries at a major housing equipment manufacturer's factory. Out of the two forklifts operating in the factory, one was in good condition and could operate for 8 hours, while the other could not last more than 4 hours out of the 8-hour operation. After the introduction, both forklifts were able to be extended in lifespan, achieving an extension performance of 2.0 to 2.1 times. 【Implementation Results】 ■ Shinko Electric Side Fork 3.5t (Condition at Installation: Good) - Conventional lifespan (age): 2 years 9 months → Battery lifespan (age): 5 years 8 months - Conventional lifespan cycle count: 990 → Total extended cycle count: 2,040 - Extension performance: 2.1 times ■ Shinko Electric Side Fork 3.5t (Condition at Installation: Does not last 4 hours out of 8 hours) - Conventional lifespan (age): 2 years 9 months → Battery lifespan (age): 5 years 5 months - Conventional lifespan cycle count: 990 → Total extended cycle count: 1,950 - Extension performance: 2.0 times *For more details, please download the PDF or feel free to contact us.

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Case Study of Forklift Battery Reconditioning in a Paper Logistics Company: 1.9 Times Extended Lifespan

We would like to introduce a case where the lifespan and cycle count increased by 1.9 times!

We would like to introduce a case where a major paper logistics company implemented Elma product forklift batteries. At the time of installation of Elma products, the batteries did not last throughout the day, with a conventional lifespan of 2 years and 6 months and a conventional cycle count of 600. After implementation, the battery lifespan was extended to 4 years and 9 months, and the total cycle count for lifespan extension increased to 1,140, achieving a lifespan extension performance of 1.9 times. 【Case Summary (Partial)】 ■ Conventional lifespan: 2 years and 6 months ■ Conventional cycle count: 600 ■ Total cycle count for lifespan extension: 1,140 ■ Battery lifespan: 4 years and 9 months ■ Lifespan extension performance: 1.9 times *For more details, please download the PDF or feel free to contact us.

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Case study of forklift battery regeneration in a paper company: 1.6 to 2.0 times extended lifespan.

Introducing batteries for 3 forklifts! Here are examples of achieving a lifespan extension of 1.6 to 2.0 times.

We would like to introduce a case study of the implementation of Elma product forklift batteries at a major paper manufacturing company's factory. Out of the three forklifts operated by the company, two could not last for two hours, and the third experienced power down during operation. After the implementation, all three forklifts were able to be extended in their lifespan, achieving a lifespan extension of 1.6 to 2.0 times. [Challenges] - Two forklifts could not last for two hours - One forklift experienced power down during operation *For more details, please download the PDF or feel free to contact us.

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Paper packaging company forklift battery regeneration case: 1.7 times extended life

1.7 times extended lifespan! Here are examples of three forklift batteries that have been extended in lifespan.

We would like to introduce a case where a major paper packaging company implemented Elma product forklift batteries. The three forklifts equipped with Elma products were all new, with a conventional lifespan of 2 years and 8 months and a conventional cycle count of 640. After implementation, the battery lifespan was extended to 4 years and 5 to 6 months, and the total lifespan cycle count increased to 1,060 to 1,080, achieving a 1.7 times extension record. 【Case Overview (Partial)】 ■ Toyota Counter 2.5t ■ Conventional lifespan: 2 years and 8 months ■ Conventional cycle count: 640 ■ Total lifespan cycle count: 1,060 or 1,080 ■ Battery lifespan: 4 years and 5 months or 4 years and 6 months ■ Extension record: 1.7 times *For more details, please download the PDF or feel free to contact us.

  • Secondary Cells/Batteries

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Paper packaging company forklift battery regeneration case: 1.5 times extended life

We will introduce a case where the lifespan and cycle count have increased by 1.5 times!

We would like to introduce a case study where a major paper packaging company implemented Elma product forklift batteries. At the time of installation of Elma products, the original lifespan was 2 years and 5 months, with a total cycle count of 870. After implementation, the battery lifespan was extended to 3 years and 8 months, and the total cycle count increased to 1,320, achieving a lifespan extension of 1.5 times. 【Case Overview (Partial)】 ■ Manufacturer: Toyota Counter 3.5t Full Rotation Roll Clamp ■ Original Lifespan: 2 years and 5 months ■ Original Cycle Count: 870 ■ Total Cycle Count After Extension: 1,320 ■ Battery Lifespan: 3 years and 8 months ■ Extension Achievement: 1.5 times *For more details, please download the PDF or feel free to contact us.

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Forklift Battery Restoration Service

Achieve a lifespan extension of 1.7 to 2.4 times for less than 1/4 the cost of a battery replacement! Not only can you improve the capacity of degraded batteries, but also good condition batteries.

【General Battery Restoration Service】 Temporarily improves sulfation degradation of deteriorated batteries and restores capacity. While capacity is temporarily restored, sulfation degradation begins again after the restoration process, leading to a decrease in capacity. A restoration period of 2 to 3 weeks is required, during which the forklift battery must be removed, and a replacement battery is necessary. 【Elma & Ecology's Lifespan Extension Service】 Starts with a new or well-maintained battery. Constantly prevents sulfation degradation and maintains high capacity. Functions continuously during charging and usage without hindering forklift operation. 【Elma & Ecology's Degradation Recovery Service】 Improves sulfation degradation and restores capacity, while also constantly preventing sulfation degradation and maintaining high capacity thereafter. Single cell replacement service is also available. Functions continuously during charging and usage without hindering forklift operation. *For delivery records, please download the PDF or feel free to contact us.

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Proposal for Extending the Lifespan of Electric Forklift Batteries

Achieve a lifespan extension performance of 1.7 to 2.4 times for less than 1/4 of the battery replacement cost! Not only can you restore the capacity of degraded batteries, but also good condition batteries.

The lead battery deterioration prevention and activation technology "Elma System" is a technology that allows for the maintenance of battery capacity for an extended period beyond its lifespan while using forklifts under normal conditions. There are two types of services: the "Lifespan Extension Service" for new or well-maintained batteries, and the "Deterioration Recovery Service" for degraded batteries. We have numerous lifespan extension achievements for high-operating vehicles, high-load vehicles, and large vehicles with a short battery lifespan of 2 to 5 years, as well as vehicles with a conventional lifespan exceeding 10 years. 【Examples of Lifespan Extension Achievements for Electric Forklift Batteries】 ■ Paper factory counter 3.5t: Conventional lifespan 2 years and 3 months → Over 4 years ■ Food logistics counter 1.5t: Conventional lifespan 5 years and 6 months → 9 years and 8 months ■ Bedding factory counter 1.5t: Conventional lifespan 6 years and 8 months → Over 12 years and 3 months *For delivery records, please download the PDF or feel free to contact us.

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Introduction of Elma products: Track record of electric forklift implementation.

Large forklift vehicles have numerous achievements. The capacity of degraded batteries can also be restored!

We would like to introduce the implementation results of Elma products in counterbalance forklifts, side forklifts, and reach forklifts. There are numerous achievements in large forklift vehicles used by major factories and logistics companies, ranging from vehicles with a short battery life of 2 to 5 years to extending the battery life of vehicles with nearly 10 years of age, as well as high-usage, high-load vehicles with high battery demands. Additionally, we have included implementation results information for various vehicles, including the "3.5t full rotation roll clamp 80V" and "3.5t side fork 96V," in the PDF materials, so please take a look. 【Achievements】 ■ Extending the battery life of vehicles with a short battery life of 2 to 5 years to nearly 10 years ■ High-usage, high-load vehicles with high battery demands ■ Capacity recovery of batteries with reduced capacity due to deterioration *For more details, please download the PDF or feel free to contact us.

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Battery lifespan extension and capacity recovery device "Elma System"

Reduce battery costs by over 50%! Even degraded batteries can have their capacity restored and lifespan extended.

The "Elma System" is a battery lifespan extension and capacity recovery device that can be installed on your forklift battery to prevent deterioration caused by sulfation, effectively doubling the battery's lifespan. Even batteries with reduced capacity can recover their capacity within 2 to 4 months after installation, provided that the cell balance is good. Designed for a lifespan of 15 years, the device can be reused after battery replacement. If you are a business looking to extend battery life and reduce battery costs, or if you have forklifts with weakening batteries, please feel free to contact us. 【Features】 ■ Extends forklift battery life towards doubling it ■ Capacity recovery for deteriorated batteries without the need for replacement ■ Installation cost is less than 1/4 of battery replacement ■ Numerous achievements in listed companies, large operators, factories, and logistics *For more details, please download the PDF or feel free to contact us.

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Fuel Improvement Agent "Mix Burn D" <for Diesel>

J-Credit carbon offset certified products! Achieving reductions in CO2 and fuel costs.

"Mix Burn D" is an OEM product developed for various combustion engines and equipment used by the Self-Defense Forces, and it is a fuel improvement agent for diesel fuel that has been third-party certified under the Ministry of the Environment's carbon offset program. By improving the fuel, it achieves "increased combustion efficiency," "reduction of CO2," and "maintenance of combustion engines." In addition to being high-quality and multifunctional, it can be used continuously, providing lasting effects. Therefore, it continuously offers benefits such as "reduction of fuel costs," "reduction of engine maintenance costs," and "contribution to the environment" to the businesses that utilize it. 【Features】 ■ Increases engine combustion efficiency for more power, keeps the engine clean inside and out, and extends engine lifespan. ■ Reduces vehicle maintenance costs (DPF/injectors, etc.) ■ Reduces fuel costs ■ Environmentally friendly and contributes to the environment ■ Easy to operate *For more details, please download the PDF or feel free to contact us.

  • Other consumables

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DPF replacement for 2 years 0, total annual cost reduction of 3.18 million! Diesel fuel additive.

In October 2022, an appropriate amount of Mix Burn D was added during in-tank refueling! Here are the evaluation comments from the logistics service providers who introduced it.

We would like to share evaluation comments received from H Logistics, who are actually using the diesel fuel additive "Mix Burn D." The three DPF-equipped 2-ton vehicles, which required DPF maintenance every three months, have had zero maintenance for two years since the introduction of the product and continue to do so. They have expressed, "The cost savings alone exceed 2 million yen annually, so we are more than satisfied with the return on investment." Additionally, F Transport has also provided feedback stating, "We have not replaced the injectors even once in 4 to 5 years, and there is no carbon buildup, maintaining a good condition." 【Case Overview】 ■ H Logistics - Fleet: 10 large vehicles / 30 medium vehicles / 8 small vehicles (Hiace) used in-tank - Mix Burn D introduction: Appropriate amount added during in-tank refueling in October 2022 ■ F Transport - Fleet: 3 large vehicles / 7 medium vehicles used at a truck association refueling station - Mix Burn D introduction: Appropriate amount added during refueling at the station in July 2020 *For more details, please download the PDF or feel free to contact us.

  • Other additives

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DPF regeneration frequency drastically reduced, annual total cost savings of 2.34 million! Diesel fuel additive.

Three months after the start of use, the number of DPF regenerations decreases, and the burden on the site is reduced! Here are some evaluation comments from the logistics operators who implemented it.

We would like to share evaluation comments received from H Kogyo Co., Ltd., who are actually using the diesel fuel additive "Mix Burn D." It was introduced as a measure against injector replacement and for vehicle operation strategies due to DPF clogging. We have received feedback stating, "By the way, the DPF maintenance that always occurred has disappeared since we started using it." Additionally, C Transport Co., Ltd. has evaluated it by saying, "Fuel efficiency has improved by over 7%, but we are even more surprised by its effect on the DPF." [Case Overview] ■ H Kogyo Co., Ltd. - Fleet: 15 dump trucks / 8 medium-sized vehicles / 10 large construction machines using in-tank - Introduction of Mix Burn D: From May 2024, appropriate amounts are added during in-tank refueling ■ C Transport Co., Ltd. - Fleet: Approximately 100 small to medium-sized vehicles - Introduction of Mix Burn D: From 2023, appropriate amounts are added during in-tank refueling *For more details, please download the PDF or feel free to contact us.

  • Other additives

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Fuel efficiency improvement of about 10%, annual total cost reduction of 10 million! Diesel fuel additive.

We will introduce case studies from logistics operators. As the workload increases and operations run more, it has been evaluated that the reduction in fuel and maintenance costs leads to increased profitability.

We would like to share the evaluation comments we received from N Transportation, who are actually using the diesel fuel additive "Mix Burn D." Initially, there was some variation in fuel efficiency improvements among vehicles during the first three months, but after that, the fuel efficiency stabilized, and it improved by nearly 10%, confirming energy-saving effects. "We are seeing an increase in actual profits as the more we work and drive, the more fuel and maintenance costs are saved," is the feedback we have received. [Case Overview] ■ Fleet: 41 large vehicles / 60 medium vehicles / 45 small vehicles / 6 others used in-tank ■ Introduction of Mix Burn D: From August 2006, an appropriate amount is added during in-tank refueling. *For more details, please download the PDF or feel free to contact us.

  • Other additives

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Fuel efficiency improvement of 9%, annual total cost reduction of 8 million! Diesel fuel additive.

It is surprising that the number of DPF combustion events has significantly decreased, and DPF cleaning has also been reduced to zero! Here are the evaluation comments from the logistics operators who introduced it.

Here are the evaluation comments we received from T Logistics, who are actually using the diesel fuel additive "Mix Burn D." As a result of fuel efficiency tests conducted on three actual vehicles, we confirmed that fuel efficiency improved by over 9%. The frequency of DPF replacements and cleanings has dramatically decreased, leading to reduced maintenance costs. 【Case Overview】 ■ Fleet: 45 large vehicles / 58 medium vehicles / 67 small vehicles used in-tank ■ Introduction of Mix Burn D: From April 2022, added in appropriate amounts during in-tank refueling for all vehicles. *For more details, please download the PDF or feel free to contact us.

  • Other additives

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DPF regeneration frequency and DPF replacement drastically reduced - diesel fuel additive.

Examples of cases where it is used as an additive during stand refueling! Introducing evaluation comments from the logistics companies that have adopted it.

We would like to share evaluation comments received from S Logistics, who are actually using the diesel fuel additive "Mix Burn D." They use the product in appropriate amounts for each refueling. "The number of DPF regenerations has significantly decreased, and the truck operations have become much smoother." "The frequency of DPF replacements has decreased, allowing us to reduce maintenance costs," are some of the feedback we have received. Please feel free to contact us when you need our services. 【Case Overview】 ■ Fleet: 30 small to medium-sized vehicles using stand refueling ■ Introduction of Mix Burn D: Appropriate amount added during stand refueling in July 2023 *For more details, please download the PDF or feel free to contact us.

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