サーモニックENG Product Lineup

We handle "tubular furnaces" with a focus on instrumentation. We solve challenges such as the inability to collect data during the process, only being able to identify differences before and after firing, and the lack of sampling ports and back pressure control, which prevents pressure and flow rate adjustments. In consultation with our customers, we implement flow meters (MFC), pressure gauges, thermocouples for material temperature, and sampling lines with appropriate ranges and specifications. 【Features】 ■ Equipped with necessary instrumentation: In consultation with customers, we implement flow meters (MFC), pressure gauges, thermocouples for material temperature, and sampling lines with appropriate ranges and specifications. ■ Synchronized logging: Temperature, flow rate, and pressure are recorded with the same timestamp. ■ Flexibility of process ports: Sampling ports, bypass lines, and drain/condenser traps can be designed at the inlet and outlet. *For more detailed information, please download the materials or feel free to contact us.

In the catalyst industry, optimizing reaction conditions is essential in the catalyst activation process. In particular, subtle adjustments in temperature, pressure, and gas flow rate significantly influence catalyst performance. Traditional calcination methods only provide data before and after calcination, making it difficult to understand the process in detail. Our tubular furnace implements flow control (MFC), pressure gauges, thermocouples for material temperature, sampling lines, and other components within appropriate ranges and specifications, allowing for synchronized logging of temperature, flow rate, and pressure with the same timestamp. This enables detailed analysis of the catalyst activation process and helps identify optimal conditions. 【Application Scenarios】 - Catalyst activation process - Optimization of reaction conditions - Development of new catalysts 【Benefits of Implementation】 - Visualization of the reaction process - Improvement of catalyst performance - Reduction of development time

In the ceramics industry, the firing process requires precise control of temperature, pressure, and atmospheric gases, which significantly affect product quality. If only data before and after firing is obtained, and detailed behavior during the process cannot be understood, it may become difficult to stabilize quality and reduce defect rates. Our tubular furnace implements flow rate (MFC), pressure gauges, thermocouples, sampling lines, etc., with appropriate ranges and specifications, allowing for the acquisition of temperature, flow rate, and pressure during firing at the same timestamp. This enables a detailed understanding of the firing process and the identification of optimal conditions. [Usage Scenarios] - Ceramics firing process - Examination of firing conditions in research and development - Monitoring of firing processes in quality control [Benefits of Implementation] - Quality improvement through visualization of the firing process - Reduction of defect rates - Cost reduction through optimization of firing conditions

In the battery industry, particularly in electrode manufacturing, quality control during the firing process is crucial. To optimize the uniformity and properties of electrode materials, detailed data acquisition on temperature, pressure, and gas flow during firing is essential. Relying solely on results before and after firing makes it difficult to optimize the process, which can lead to the occurrence of defects and variations in performance. Our tubular furnace addresses these challenges by acquiring detailed data during firing and enabling process visualization. 【Application Scenarios】 - Research and development of electrode materials - Optimization of electrode manufacturing processes - Improvement of quality control 【Benefits of Implementation】 - Quality improvement through optimization of the firing process - Reduction of defect rates - Increased efficiency in research and development

In the metal and alloy industry, precise temperature management and atmosphere control during the firing process are essential for the development of new materials and quality control. Particularly, since the alloy composition and heat treatment conditions significantly affect the properties of the products, it is important to understand not only the results before and after firing but also the behavior during the firing process in detail. Conventional tubular furnaces only provide data before and after firing, which poses challenges in optimizing the process and can be time-consuming. Our tubular furnace supports problem-solving in alloy development by visualizing the firing process in detail through synchronized logging of flow rate, pressure, material temperature, and exhaust analysis. 【Application Scenarios】 - Research and development of new alloys - Examination of heat treatment conditions for alloys - Optimization of the firing process in quality control 【Benefits of Implementation】 - Reduction of development time through visualization of the firing process - Improvement of product quality by establishing optimal heat treatment conditions - Increased efficiency in quality control through detailed data acquisition of the process

The "tubular furnace" we handle allows for the selection of necessary instrumentation equipment as options tailored to the customer's application. It operates stably at temperatures up to 1200°C, with a heating zone of Φ120mm×500mmL. The tube size is Φ70mm×1000mmL. Additionally, it is compatible with various gas types such as inert gases like N2 and Ar, as well as H2. Please feel free to contact us for inquiries. 【Features】 ■ Stable operation: Up to 1200°C (higher temperatures can be discussed) ■ Heating zone: Φ120mm×500mmL ■ Tube size: Φ70mm×1000mmL (size/zone length can be customized) ■ Atmosphere: Compatible with various gas types such as inert gases like N2 and Ar, as well as H2 *For more detailed information, please download the materials or feel free to contact us.

The "tubular furnace" is a compact furnace that places samples in a cylindrical heating section (ceramics reaction tube) and performs heating treatment while flowing various atmospheric gases. Despite being small and low-cost, it allows for the measurement of flow rate, pressure, and temperature, making it suitable for evaluating reaction conditions and prototype research. Our tubular furnace is compact and equipped with high measurement capabilities, specializing in material reaction evaluation under gas flow conditions. 【Features】 - Capable of heating while flowing various gases, offering high flexibility in atmospheric conditions; suitable for research and development or prototype applications due to its small size and low cost. - Thermocouples can be inserted to directly measure the actual temperature of the sample. - The reaction tube is made of alumina, which has excellent corrosion and heat resistance. *For more detailed information, please download the materials or feel free to contact us.