経営パワー List of Products and Services

In the automotive industry, a stable supply of high-quality parts is required. In particular, the occurrence of defective products during the manufacturing process not only leads to increased costs but also has the potential to undermine product reliability. The introduction of the new MC contributes to quality improvement by enhancing processing accuracy and suppressing the occurrence of defects. Additionally, improvements in setup time and work efficiency are expected to lead to increased productivity. 【Usage Scenarios】 - Small-batch production of various automotive parts - Strengthening quality control systems - Cost reduction 【Effects of Implementation】 - Reduction of scrap costs - Improvement in quality - Increase in productivity

• Management consultant/Small business consultant
• Other services

We would like to introduce a case where a "wheel loader with a skit fork" for raw material processing was introduced, utilizing the manufacturing subsidy to carry out tasks such as transporting logs, crushing, sifting wood chips, storing, and feeding. The introduction was prompted by challenges such as the existing equipment for raw material processing being unsanitary, poor workability and safety, difficulties in arranging crushing, and challenges in expanding production scale. As a result of the introduction, sales increased by 120%, and the workforce was expanded by 5 employees. This opened the way to ensure stable raw material processing and enabled the expansion of production volume to 2,000 tons per year. 【Case Overview】 ■ Background of Introduction - Existing equipment for raw material processing was unsanitary, had poor workability and safety, faced difficulties in arranging crushing, and had challenges in expanding production scale. ■ Results of Introduction - Sales increased by 120%, and the workforce was expanded by 5 employees. - Progress made towards expanding production volume to 2,000 tons per year. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case study of the "Auto Shampoo System (automatic shampooing machine)" that utilizes the manufacturing subsidy to reduce staff working hours through automatic shampooing, make use of dormant hairdressers, and provide gray hair dyeing services at a lower price than traditional hair salons. The introduction was prompted by challenges such as excessive competition in the hairdressing industry, a shortage of hairdressers, and a shrinking market, as well as the potential found in the business model of "gray hair dyeing specialty stores" that can utilize dormant hairdressers. As a result of the introduction, the staff's shampooing time was reduced from 20 minutes to 5 minutes. Additionally, a system was established where hourly wages are determined by productivity at each store, enabling staff to operate autonomously. 【Case Overview】 ■ Background of Introduction - Excessive competition in the hairdressing industry, shortage of hairdressers, shrinking market - Found potential in the business model of "gray hair dyeing specialty stores" ■ Results of Introduction - Shampooing time reduced from 20 minutes to 5 minutes - Established a system where hourly wages are determined by productivity at each store - No issues attracting customers even during the COVID-19 pandemic *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where a "vacuum distillation unit for waste treatment" was implemented to utilize the manufacturing subsidy for creating biodiesel fuel from waste cooking oil, achieving a purity of 99.9% and high quality. In existing manufacturing methods, there were limitations on purity, leading to frequent troubles when used in the latest DPF-equipped vehicles. The cost of wastewater treatment was also a challenge, which led to the implementation of this solution. As a result of the implementation, the cleaning process for waste cooking oil became unnecessary, reducing the manufacturing time by 60%. Wastewater treatment costs were reduced, and all residues became recyclable as fertilizer material. [Case Overview] ■ Background of Implementation - There were limitations on purity, leading to frequent troubles when used in the latest DPF-equipped vehicles. - Costs of wastewater treatment. ■ Results of Implementation - Manufacturing time was reduced by 60%. - Wastewater treatment costs were reduced, and all residues became recyclable as fertilizer material. - High-quality fuel led to a decision for implementation by major general contractors. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where we utilized the manufacturing subsidy to mechanize the manual taping process of one-touch case production, achieving improvements in productivity and labor-saving with the introduction of a "medium-sized gluers (gluing machines) for cardboard." The demand for easily assembled one-touch cases has increased, and the manual taping process became a bottleneck, making improvements in productivity and labor-saving urgent, which led to the introduction. What used to require 8 people to operate can now be done by 3, resulting in a dramatic reduction in overtime hours. Additionally, the sales department became more proactive in receiving orders for one-touch cases. [Case Overview] ■ Background of Introduction - The manual taping process became a bottleneck, making improvements in productivity and labor-saving urgent. ■ Results of Introduction - What used to require 8 people to operate can now be done by 3, resulting in a dramatic reduction in overtime hours. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where the high-speed micro-vibration type shifter "FS High Shifter" was implemented to utilize the manufacturing subsidy, micro-pulverizing by-products generated during the barley milling process to address wheat allergy issues and enhance the value of metal processing materials. Previously, the by-products had coarse particles and could only be used for low-priced applications (livestock feed), and the storage costs were higher than those of the main product, which pressured profitability, leading to the implementation. As a result of the implementation, the average unit price of the by-products increased from 10 yen/kg to more than 2.5 times (over 25 yen/kg). The sales revenue from high-priced by-products amounted to 5.2 million yen annually, generating profit. [Case Overview] ■ Background of Implementation - The by-products had coarse particles and could only be used for low-priced applications (livestock feed). - Storage costs were higher than those of the main product, pressuring profitability. ■ Results of Implementation - The average unit price of the by-products increased from 10 yen/kg to more than 2.5 times (over 25 yen/kg). - Sales revenue from high-priced by-products amounted to 5.2 million yen annually. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case study of the implementation of "network-compatible processing equipment" that utilizes the Monozukuri subsidy to establish a thorough monitoring system linked with IoT technology and robotics, enabling a production system capable of long hours of operation. The introduction was prompted by the low operating rate of existing processing equipment (sometimes only 2 hours of operation out of 8), and the time it took for young employees to become proficient, as well as the effort and space required to search for data on tools and materials. As a result of the implementation, the defect rate drastically decreased from 40% to below 1%, and operating hours improved. Additionally, the time it took for young employees to be able to operate the equipment was reduced from six months to one year down to just one week. 【Case Overview】 ■ Background of Implementation - The low operating rate of existing processing equipment and the time required for young employees to become proficient. - The effort and space needed to search for data on tools and materials. ■ Results of Implementation - The defect rate drastically decreased from 40% to below 1%, and operating hours improved. - The time for young employees to be able to operate the equipment was shortened to one week. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We will introduce a case where we utilized the manufacturing subsidy to sew together the toe knitting stitch by stitch, achieving a flat and beautiful finish along with a soft opening, by introducing an Italian "knitting machine" that allows for the expansion of development variations. The decision to implement this was due to the challenges of increasing product prices and the strong customer demand for comfort. As a result of the implementation, the toe knitting stitches were finished flat and beautifully, reducing resistance. The ribbed knit rubber was also achieved with a single cylinder, resulting in a soft opening. [Case Overview] ■ Background of Implementation - Need for quality improvement and cost management ■ Results of Implementation - Direct sales through e-commerce expanded by over 20% *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We will introduce a case where we utilized the manufacturing subsidy to advance the mechanization of the soba shaping process, achieving an approximately 5% increase in soba noodle production, smoother packaging processes, and improved storage capacity by introducing an "automatic stick-removing shaping machine" and a "commercial freezer." The introduction was prompted by the reliance on skilled artisans for the soba shaping process, which led to inconsistencies in speed and errors, resulting in poor yield. As a result of the introduction, soba noodle production increased by approximately 5%. Additionally, we promoted fan creation by about 20% (2,000 servings). [Case Overview] ■ Background of Introduction - Poor yield due to inconsistencies in speed and errors - Productivity issues due to work stoppages caused by absenteeism ■ Results of Introduction - Soba noodle production increased by approximately 5% - Promoted fan creation by about 20% (2,000 servings) *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We will introduce a case where we utilized the manufacturing subsidy to automate the hole drilling process for posts, creating a comfortable automated line with the introduction of "automatic punching processing machines," "automatic feeding devices," and "automatic turning devices for H-shaped materials." The punching process for drilling holes in posts was highly dependent on the skill level of workers, leading to production delays when no operators were present, which posed a significant challenge. In response to requests for work style reforms from employees, we decided to automate. As a result of the implementation, we achieved a one-man operation for cutting and punching (from 2 people to 1), and the time spent on punching tasks was reduced by 26%. [Case Overview] ■ Background of Implementation - High dependency on individual workers, leading to production delays when no operators are present. ■ Results of Implementation - Forklift travel distance reduced by 30%. - Overtime hours for the responsible personnel eliminated (20% reduction). - Secured orders from major sash manufacturers. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

In the civil engineering industry, accurate data collection is essential for topographic surveying. In particular, the precision of survey results greatly influences the quality of subsequent design and construction. To obtain high-precision survey data, the introduction of the latest technologies, in addition to traditional surveying methods, is required. Non-contact, high-precision 3D scanners capture the shape of the terrain in detail and generate accurate 3D models, contributing to the efficiency and accuracy of surveying operations. 【Application Scenarios】 - Topographic surveying - Progress management of civil engineering projects - Inspection of infrastructure facilities 【Effects of Implementation】 - Acquisition of high-precision survey data - Reduction of surveying time - Decrease in labor costs - Improvement in safety

• Management consultant/Small business consultant
• Other services

In the shipbuilding industry, quality control of welding is crucial to ensure the strength and safety of structures. Accurate dimensional measurement and shape inspection of welds are essential for the early detection and correction of defects, which directly affect the reliability of the product. Traditional inspection methods are time-consuming and labor-intensive, and variability in inspection results has also been a challenge. Our 3D scanner achieves non-contact, high-precision measurements, contributing to the efficiency of the inspection process and improving quality. 【Usage Scenarios】 - Dimensional measurement of welds - Shape inspection of welds - Quality control of shipbuilding structures 【Benefits of Implementation】 - Reduction in inspection time - Improvement in inspection accuracy - Reduced burden on workers

• Management consultant/Small business consultant
• Other services

In the mold industry, high-precision manufacturing of molds that affects product quality is required. Particularly, even slight dimensional errors can lead to product defects, making accurate measurement and management crucial. Manual inspections are time-consuming and labor-intensive, and improving inspection efficiency is a challenge. Our 3D scanner achieves non-contact, high-precision measurements, contributing to quality improvement and efficiency in mold manufacturing. 【Usage Scenarios】 - Dimensional measurement of molds - Shape inspection - Quality control 【Benefits of Implementation】 - High-precision dimensional management and shape inspection - Streamlining of inspection tasks - Reduction of defective products

• Management consultant/Small business consultant
• Other services

In the furniture industry, there is a demand for improved design quality and efficient design processes. This is especially true for designs with complex shapes and curves, where accurate dimension measurement and shape verification are crucial. Manual measurements are time-consuming and labor-intensive, and there are limits to their accuracy. Our 3D scanner enables non-contact, high-precision 3D data acquisition, contributing to the efficiency of design verification. 【Usage Scenarios】 - Creation of design mockups - Shape verification of prototypes - 3D digitization of existing furniture 【Benefits of Implementation】 - Improved design quality - Reduced design time - Cost savings

• Management consultant/Small business consultant
• Other services

In the apparel industry, accurate size measurement tailored to customers' body shapes is essential. Particularly with the expansion of online sales, providing accurate size information in situations where trying on clothes is not possible has become crucial. If accurate size information cannot be provided, it may lead to decreased customer satisfaction and an increase in returns. Our 3D scanner achieves high-precision size measurement without contact, addressing these challenges. 【Use Cases】 - Obtaining customer body shape data - Pattern creation - Streamlining measurement operations 【Benefits of Implementation】 - Improved customer satisfaction - Reduced return rates - Cost savings through increased operational efficiency

• Management consultant/Small business consultant
• Other services

In the gaming industry, high-quality 3D models influence the appeal and immersion of games. It is particularly important to faithfully reproduce the details of characters and objects. However, manual modeling is time-consuming and costly, and there are limits to the quality that can be achieved. 3D scanners contribute to the efficiency and quality improvement of 3D model production by digitizing real objects with high precision. 【Application Scenarios】 - Creating 3D models of game characters - Creating 3D models of objects within the game - Digitizing existing sculptures into 3D data 【Benefits of Implementation】 - Creating high-quality 3D models in a short time - Reducing costs associated with modeling - Improving the quality of the game

• Management consultant/Small business consultant
• Other services

In the field of cultural heritage, there is a demand for accurate recording and long-term preservation of valuable cultural assets. It is particularly important to accurately capture the shape and details, protecting them from deterioration and loss. Traditional measurement methods have posed challenges, such as the risk of damage from direct contact with cultural assets and the time and effort required for measurement. Our 3D scanner obtains high-precision 3D data non-contact, making the digital archiving of cultural assets easier. 【Use Cases】 - Recording the shape of cultural assets - Documenting deterioration conditions - Comparing before and after restoration - Exhibiting using 3D models 【Benefits of Implementation】 - Accurate recording and preservation of cultural assets - Protection from deterioration and damage - Creation of new utilization methods through 3D models - Increased efficiency of digital archiving

• Management consultant/Small business consultant
• Other services

In the construction industry, particularly in the field of BIM (Building Information Modeling), obtaining accurate 3D data is crucial. By understanding the precise shape of existing structures and reflecting that in the BIM model, we aim to enhance design and construction efficiency, reduce costs, and improve quality. However, traditional measurement methods have been time-consuming and labor-intensive, with accuracy being a challenge. Our 3D scanner captures high-precision 3D data non-contactly, streamlining the creation of BIM data. 【Usage Scenarios】 - Measuring the shape of existing buildings - Understanding the current state during renovations and refurbishments - Comparing with BIM models 【Benefits of Implementation】 - Improved accuracy of BIM models through high-precision 3D data acquisition - Reduced measurement time and increased work efficiency - Cost reduction and quality improvement

• Management consultant/Small business consultant
• Other services

In the custom-made field of the medical industry, precise products tailored to each individual patient are required. Particularly for implants and prosthetics, accuracy below the millimeter level is crucial, making accurate measurement of shapes and dimensions essential. Traditional measurement methods have been time-consuming and labor-intensive, with limitations in precision. Our 3D scanner achieves non-contact, high-precision measurements, supporting the improvement of quality and efficiency in custom-made products. 【Application Scenarios】 - Design and manufacturing of implants - Production of prosthetics and orthotics - Shape inspection of medical devices 【Benefits of Implementation】 - Improved product quality through high-precision dimension management and shape inspection - Easy high-precision inspection accessible to anyone - Increased efficiency in product development through reverse engineering

• Management consultant/Small business consultant
• Other services

In the aerospace industry, precise inspection of parts is essential to ensure product safety and reliability. In particular, aircraft components require high precision in dimensional control and shape inspection to withstand use in harsh environments. Traditional inspection methods are time-consuming and labor-intensive, making efficiency a challenge. Our 3D measuring machine (3D scanner) enables non-contact, high-precision 3D measurements, addressing these issues. 【Application Scenarios】 - Dimensional measurement of aircraft parts - Shape inspection - Reverse engineering 【Benefits of Implementation】 - Improved quality through high-precision inspection - Reduced inspection time - Initiation of reverse engineering business

• Management consultant/Small business consultant
• Other services

In the automotive industry, the dimensional accuracy of parts is a crucial factor that affects the safety and performance of products. Particularly in areas where high precision is required, such as engine components and body parts, even slight deviations can lead to product defects or accidents. Non-contact high-precision 3D scanners address these challenges and contribute to improving the efficiency and reliability of quality control. 【Application Scenarios】 - Dimensional inspection of engine components - Shape inspection of body parts - Shape measurement of prototypes 【Benefits of Implementation】 - Achieving high-precision dimensional management and shape inspection - Increased efficiency through automation of the inspection process - Utilization in reverse engineering

• Management consultant/Small business consultant
• Other services

We would like to introduce a case where a "lapping machine" was implemented using the manufacturing subsidy to improve the surface roughness precision of cutter blades for chip dressers by tenfold. As the aluminum alloying of automotive body materials has progressed, the demands for welding quality have become stricter, and the wear of grinding cutter blades has increased, leading to a rise in replacement frequency and costs, prompting the decision to implement this machine. As a result of the implementation, our market share overseas has risen to approximately 55%. The in-house production of lapping processing has also increased production flexibility. 【Case Overview】 ■ Background of Implementation - Stricter demands for welding quality and increased wear of grinding cutter blades, leading to higher replacement frequency and costs. ■ Results of Implementation - Market share overseas has risen to approximately 55%. - Proposal of ancillary equipment such as the development of an automatic cutter blade replacement machine. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where "multitasking machines" and "6-axis articulated robots" were implemented to establish a high-precision, low-cost production system for precision gears for aircraft, utilizing the manufacturing subsidy. To further expand orders in the aircraft industry, the introduction was prompted by the challenges of high-precision processing, shortening lead times, and low-cost production. As a result of the implementation, precision improved from JIS Grade 4 to JIS Grade 2. Lead time was reduced from 12.5 days to 5 days, and production costs were decreased to about one-third. [Case Overview] ■ Background of Implementation - High-precision processing, shortening lead times, low-cost production ■ Results of Implementation - Precision improved from JIS Grade 4 to JIS Grade 2 - Lead time reduced from 12.5 days to 5 days - Production costs decreased to about one-third *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where we implemented an "NC sash processing machine" that utilizes the manufacturing subsidy, enabling long-length product processing and effectively increasing the production line by two lines through work and processing programming at two locations. The introduction was prompted by a loss of order opportunities due to labor shortages and the limitations of existing equipment. As a result of the implementation, processing time was reduced to less than half, and the accuracy of the processed products improved. Some products achieved an average delivery time reduction from 14 days to 10 days. 【Case Overview】 ■ Background of Implementation - There was a loss of order opportunities. ■ Results of Implementation - Processing time was reduced to less than half, and the accuracy of processed products improved. - Funding for employee qualification acquisition was also secured. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where we utilized the Monozukuri Subsidy to implement the "Automatic Chamfering Machine for Metal Parts," which aims to automate and reduce labor in the chamfering process, a finishing stage in metal processing, thereby improving quality and productivity. The chamfering work in the finishing process relied heavily on manual labor, becoming a bottleneck that hindered efficiency in the overall metal processing workflow, which led to its introduction. As a result of the implementation, the operating rate improved from an average of 32% to a maximum of 41%. The number of defective products decreased, and customer complaints were reduced. [Case Overview] ■ Background of Implementation - Securing Human Resources ■ Results of Implementation - Reduced workload per person and optimized personnel allocation *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where a non-face-to-face order and delivery system was established, allowing overseas restaurants to directly order fresh produce from Japanese producers via an app, utilizing the manufacturing subsidy. Due to the COVID-19 pandemic, direct-operated restaurants were downsized, exports decreased, and the supply chain was damaged. The urgent need to establish a non-face-to-face order and delivery structure led to this implementation. As a result of the implementation, non-face-to-face business negotiations became possible, leading to sales achievements. [Case Overview] ■ Background of Implementation - The establishment of a non-face-to-face order and delivery structure had become urgent. ■ Results of Implementation - A highly secure decentralized management system was established. - Domestic e-commerce sales also increased. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We will introduce a case where we utilized the manufacturing subsidy to database production management information from order receipt to shipment, achieving centralized management of information and real-time visualization of production status through the implementation of a "Production Management System" and a "Production Planning Solution (including laptops)." During the COVID-19 pandemic, workers in the manufacturing field were reporting with paper slips, and there was a need for a system that did not involve human movement to prevent group infections, which led to the implementation. As a result of the implementation, travel time was reduced from 7 hours and 30 minutes to 30 minutes. Additionally, the defect rate was significantly reduced. [Case Overview] ■ Background of Implementation - A system that does not involve human movement was needed to prevent group infections. ■ Results of Implementation - The time taken to create production plans was reduced from an average of 3 hours and 30 minutes per person to 30 minutes. - Travel time was also reduced from 7 hours and 30 minutes to 30 minutes. - The defect rate was significantly reduced. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where we utilized the manufacturing subsidy to implement a "collaborative robot" from UNIVERSAL ROBOTS, which has achieved work efficiency and stable tree cultivation in the production line of container seedlings. With an eye on the future demand expansion due to the increase in artificial forests reaching the harvesting period, we decided to implement this to aim for an expansion in the production scale of container seedlings. As a result of the implementation, the production of container seedlings increased from 500,000 to 1.5 million per year. [Case Overview] ■ Background of Implementation - Work was being carried out by three people, leading to a labor shortage. ■ Results of Implementation - The work that required three people can now be done by two, allowing the reallocation of personnel to other tasks. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case study on the introduction of Kawakami Manufacturing's automatic cutting machine "GP50G-4L," which utilizes the manufacturing subsidy to improve the efficiency of fabric cutting and stabilize dimensional accuracy. Even after the new factory specializing in fabric cutting began operations, issues arose with the relocated old cutting machine, including decreased dimensional accuracy of the blades, oil adhesion, and problems due to inadequate vacuum packaging, leading to the decision to implement the new machine. As a result of the introduction, the time required for the automatic cutting process improved by about 30% compared to the old machine. The number of pieces that can be cut increased by 17% per month. [Case Overview] ■ Background of Introduction - Issues arose with the relocated old cutting machine, including decreased dimensional accuracy of the blades, oil adhesion, and problems due to inadequate vacuum packaging. ■ Results of Introduction - The annual production capacity of 700,000 units has become solid, making it possible to achieve an annual production of 1 million units in the future. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case study of Ainax Inamoto's "NEO-100," which utilizes the manufacturing subsidy to perform washing and dyeing with nanoscale bubbles, achieving environmental impact reduction and diversification of processing. The introduction was prompted by the drawbacks of traditional stone-wash processing, which uses a large amount of water and involves the labor of removing stones and the risk of damaging washing machines. As a result of the introduction, the use of chemical solutions was reduced by 80%, and water usage was reduced by 70%. The labor of removing stones has also been eliminated. [Case Overview] ■ Background of Introduction - There was a need for a new processing method that could reduce environmental impact and handle lightweight fabrics. ■ Results of Introduction - Established a unique "nano-mist processing" and was able to ride the trend of the vintage clothing boom. - Performance has been steadily growing. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case of implementing a "servo gun robot-based automatic spot welding line" that utilizes the manufacturing subsidy to automate the spot welding assembly of complex parts, achieving cost reduction and labor saving. The decision to implement this system was made because it was difficult to manufacture complex parts that require spot welding at 25 locations by combining five sheet metal components using the conventional stationary system. As a result of the implementation, it became possible to weld and assemble complex parts, allowing us to receive orders for components that support our management. [Case Overview] ■ Background of Implementation - It was difficult to manufacture complex parts requiring spot welding at 25 locations using the conventional stationary system. ■ Results of Implementation - Manufacturing takt time was reduced by approximately 20% compared to the conventional type, and manufacturing costs were reduced by 13%. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where a new "measuring device" was implemented to streamline the formulation of inspection programs by utilizing the manufacturing subsidy and linking CAD/CAM data from the processing stage to the inspection process. We entered the market for medical robot parts, which require high precision measurements for each component, along with the input and storage of that data, leading to the need for improved operational efficiency. As a result of the implementation, even inexperienced young workers can now formulate inspection programs through desk work, significantly improving production efficiency and reducing the training costs for young workers. 【Case Overview】 ■ Background of Implementation - Labor shortages and workforce development ■ Results of Implementation - Significant improvement in production efficiency and reduction in training costs for young workers - Advancement of automation in the manufacturing site, leading to reduced errors and increased operational rates *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case study of a company engaged in the manufacturing of pump components (such as impellers) using sand casting, which has utilized subsidies. The company faced a pressing need to enhance its inspection capabilities, as customers required a high processing precision of 0.01mm for cast products. Additionally, automating the inspection department, which required manual labor, was a challenge. After the purchase, the company was able to meet the high precision dimensional management and shape inspection demanded by customers, resulting in improved reliability. Now, anyone can easily perform high-precision inspections. This also led to the initiation of a reverse engineering business. 【Case Overview (Partial)】 ■Challenges - Customers required a high processing precision of 0.01mm for cast products, making the enhancement of inspection capabilities urgent. - Automation of the inspection department, which required manual labor. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a manufacturer that produces and sells analytical devices (such as automatic analyzers using the CFA method) for groundwater, drainage, and agricultural soil, utilizing subsidies. Due to the COVID-19 pandemic, the company found it difficult to conduct in-person sales activities (demonstrations). In traditional demonstrations, it was necessary to temporarily suspend the customer's ICP-MS, which caused delays in the customer's analytical work. After the purchase, the company established a non-face-to-face sales method, leading to the sale of six units by November 2024. This resulted in improvements to the devices and contributed to enhancing the product's brand power through patent acquisition and paper writing. [Case Summary (Partial)] ■Challenges - The COVID-19 pandemic made it difficult to conduct in-person sales activities (demonstrations), and in traditional demonstrations, it was necessary to temporarily suspend the customer's ICP-MS, causing delays in the customer's analytical work. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a company engaged in the manufacturing, sales, and reprocessing of tape frames used in the dicing process of semiconductor manufacturing equipment, which utilized subsidies. The company was required to enhance its production capacity to meet the strong demand for tape frame reprocessing. Additionally, it needed to automate tasks that previously required two workers on the existing line to address the difficulty of securing personnel. After the purchase, the production capacity increased to 1 million units per year, double that of the previous level. By automating the input process, operations could be managed by a single person, achieving labor savings. Total sales doubled compared to before the improvements, reaching 400 million yen in the fiscal year ending March 2023. [Case Overview (Partial)] ■Challenges - There was a need to enhance production capacity to meet the strong demand for tape frame reprocessing. - It was necessary to automate tasks that previously required two workers on the existing line to address the difficulty of securing personnel. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a manufacturer of automotive parts (such as fenders and aprons) that utilizes subsidies, focusing on press processing and welding assembly. The company was unable to respond to an increase in production requests from customers (from 4,800 units per day to 10,000 units) because the first process of the existing line became a bottleneck. Additionally, there were challenges related to rising labor costs and a shortage of personnel due to difficulties in hiring. After the purchase, the first and second processes were reduced to one operator, and production capacity more than doubled. The cost per unit decreased from 14.5 yen to 5.7 yen, achieving a 60% cost reduction. Issues were resolved, quality improved, and workplace accidents were significantly reduced. 【Case Overview (Partial)】 ■Challenges - The first process of the existing line became a bottleneck and could not respond to the increase in production requests from customers (from 4,800 units per day to 10,000 units). - Rising labor costs and a shortage of personnel due to hiring difficulties were also challenges. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a company that specializes in the wholesale and sales of high-end brand rice "Dragon's Eye" and has utilized subsidies. The company faced a challenge where high-end rice is large and prone to cracking, leading to the mixing of broken rice which deteriorates quality. However, there were limitations in sorting on their own milling line. After implementing changes, complaints, which used to exceed ten annually, have nearly disappeared. The delivery points have rated the rice as "tastier recently." Sales have doubled compared to the three years prior to implementation, and the commercialization of super large grain rice (approximately 6000 yen per kg) has also been achieved. [Case Overview (Partial)] ■ Challenges - High-end rice is large and prone to cracking, leading to a decrease in quality due to the mixing of broken rice, but there were limitations in sorting on their own milling line. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We will introduce a case study of a machining company that specializes in the production of a wide variety of aluminum precision parts for semiconductor manufacturing equipment, utilizing subsidies for small-lot production. The company faced challenges in the small-lot production of small parts, specifically the time required for setup changes leading to low machine utilization rates, and the assignment of specific personnel to each machine, resulting in variability in workload. After implementation, the company achieved workload leveling and work style reform. The monthly processing volume of small parts improved by 14.3%, and actual processing time increased by 20.7%. They successfully cut costs by approximately 10% annually and reduced losses by about 1.5 million yen per year. [Case Overview (Partial)] ■Challenges - In the small-lot production of small parts, setup changes took time, resulting in low machine utilization rates. - Specific personnel were assigned to each machine, leading to variability in workload. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a machining company that specializes in the processing of a wide variety of small quantities of parts, such as packaging machinery, medical devices, and soldering equipment, utilizing subsidies. The company faced challenges as the profit margin from machining alone was low, making it difficult to invest in new growth opportunities. Additionally, they wanted to promote the in-house development of equipment for the growing MLCC market (new business). After the purchase, they entered the growing MLCC market. The newly introduced equipment allowed them to accept orders for parts with dimensions that were difficult for other companies to handle, as it was capable of processing long parts. [Case Overview (Partial)] ■Challenges - Low profit margins from machining alone, making new investments for growth difficult - Desire to promote in-house development of equipment for the growing MLCC market (new business) *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a company engaged in wholesale recycling of recycled resources, focusing on urban mining recycling, reuse, and base metal businesses, utilizing subsidies. The company faced the challenge of wanting to transition from the "trading company function" of waste circuit boards to a "processing business" that enhances added value, and to advance a more value-added "urban mining recycling business" (classification of crushed circuit boards). After the purchase, they transitioned from the traditional trading business to a "global urban mining processing business." The transportation weight of waste circuit boards increased 2 to 3 times compared to before. The processing volume for the fiscal year 2024 is nearly double the operating rate of the first year. They gained a competitive advantage through business partnerships with excellent overseas partners. [Case Overview (Partial)] ■ Challenges - To transition from the traditional "trading company function" of waste circuit boards to a "processing business" that enhances added value. - There was a need to advance a more value-added "urban mining recycling business" (classification of crushed circuit boards). *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a manufacturing company that performs metal press processing, welding, machining, assembly, and inspection of truck parts, construction machinery parts, bus parts, agricultural machinery parts, etc., utilizing subsidies. The company faced challenges with its existing 150-ton press machine, which was insufficient in specifications, leading to an increase in the number of setup changes due to the variety of presses, as well as failures and defects during thick plate processing. After the purchase, they received new orders for parts aimed at construction machinery, with approximately 15 new parts already launched. They expect to achieve about 90% of their operational target (27,000 strokes per month) and have been able to provide stable quality products. [Case Overview (Partial)] ■ Challenges - Insufficient specifications of the existing 150-ton press machine - Increased number of setup changes due to a variety of presses, leading to failures and defects during thick plate processing *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant
• Other services

We would like to introduce a case study of a food manufacturing company that has transitioned from producing traditional Japanese sweets (wagashi) to manufacturing and selling Western sweets (cream puffs) using subsidies. The company faced challenges as they wanted to shift from wagashi production to Western sweets (cream puffs), but their manufacturing was almost entirely handmade by artisans, making it difficult to respond to customer demands for increased production. Following recommendations from their headquarters and local financial institutions, they utilized the Monozukuri Subsidy to introduce automated food manufacturing machinery. After the purchase, the overall manufacturing time was reduced by approximately 30% compared to before. The introduction of a filling machine shortened working hours by about 35%, allowing them to reduce the workforce from two people to one. [Case Overview (Partial)] ■Challenges - Desire to transition from wagashi production to Western sweets (cream puffs) - Unable to meet customer demands for increased production due to almost entirely handmade manufacturing *For more details, please download the PDF or feel free to contact us.

• Other services
• Management consultant/Small business consultant

We would like to introduce a case where a client company in the food and beverage industry, after implementing our "Subsidy Creation Support Consulting," successfully obtained the Business Restructuring Subsidy (Emergency Declaration Framework). The background for this implementation was that due to the impact of the COVID-19 pandemic, the company was unable to operate, necessitating the approval and installation of manufacturing facilities to enable the sale of their products online. As a result of the implementation, they were able to resume operations and reduce opportunities for face-to-face contact, thereby saving on labor costs. Although the initial investment was a significant burden, we have received feedback that the subsidy was very helpful. 【Case Overview】 ■ Background - Approval and installation of manufacturing facilities were necessary to sell products online. - They could not secure funds to renovate the store to reduce opportunities for face-to-face contact. ■ Result - They were able to resume operations and save on labor costs by reducing opportunities for face-to-face contact. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

We would like to introduce a case where a customer company in the automotive parts manufacturing industry successfully obtained a business restructuring subsidy (supply chain framework) by implementing our "Subsidy Creation Support Consulting." The background for the implementation was that there was a demand for smaller, more complex, and highly precise automotive parts, but the current production system took too much time, making it impossible to meet delivery deadlines. Additionally, the production capacity was insufficient, and the pricing was not competitive. As a result of the implementation, not only the company's customers but also many stakeholders, including building contractors and equipment suppliers, awaited the announcement of the selection, and it was successfully approved. Although the new factory was envisioned for ten years later, thanks to the subsidy approval, it could be realized sooner. [Case Summary] ■ Background - The current production system took too much time, making it impossible to meet delivery deadlines. - Production capacity was insufficient, and pricing was not competitive. ■ Results - Thanks to the subsidy approval, the construction of the new factory was realized sooner. - A significant revenue pillar was created. *For more details, please download the PDF or feel free to contact us.

• Management consultant/Small business consultant

This document is created to provide knowledge that transforms the sales talk of manufacturer sales representatives into a reliable explanation when discussing subsidies alone, as well as to support customers' investment decisions with key points of explanation. It positions subsidies as a powerful sales tool to address the challenges of securing financial resources faced by the manufacturing industry, reducing the likelihood of postponements due to budget shortages, and facilitating the realization of investments. This guide comprehensively explains the advantages and disadvantages (risks) of utilizing subsidies, specific steps for practical application in sales settings, and examples of talks to avoid price negotiations. With this single volume, your company's sales representatives can evolve from "estimators" to "salespeople interested in management." *Download this document now for free, which covers all the advantages and disadvantages of product introduction proposals utilizing subsidies for manufacturer sales representatives!

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