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◆Examples of Standardization of Operations and Reduction of Man-Hours 【Background of Improvement】 At exhibitions and direct sales events, it is necessary to complete the preparation for displays within a limited time for setup. However, conventional display shelves had the following issues: • Long assembly time • Different component positions each time • Multiple tools required • Inconsistent appearance quality • Shelves coming apart when handling displayed items 【Development Requirements】 ✔ Compact storage ✔ Tool-free assembly ✔ Standardization of parts ✔ Ensuring display strength ✔ Improving appearance quality ✔ Enhancing reproducibility 【Analysis of Improvement】 Cause 1: Different fixing methods for each part ⇒ Complicated assembly work Cause 2: No positioning mechanism ⇒ Variability in assembly accuracy each time Cause 3: Use of tape or suction cups for temporary fixing materials ⇒ Decreased appearance ⇒ Lower display quality 【Content of Improvement】 Improvement 1: Adopted a shelf reinforcement structure using aluminum L angles Improvement 2: Implemented dimensional design that includes positioning functions Improvement 3: Unified all fixing parts to a quick pin method (red circle in the image) Improvement 4: Added side display space to increase display capacity 【Effects of Improvement】 ✔ 55% reduction in assembly time ✔ No tools required ✔ Standardization of parts ✔ Improved assembly reproducibility
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【Improvement Level Difficulty】 - Difficulty Level 2: Internal handling possible (assembly internal processing level) - Easy to install and remove with 3 mounting bolts 【Improvement Processing Details】 - Use hand-held disc sander as is (no modification) - Use 15 or 20 mm square frame to secure the sander - Safe various cuts possible by replacing the disc according to the application
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【Improvement Level Difficulty】 - Difficulty Level 2: Internal response possible (In-house processing level) 【Improvement Processing Details】 - Use the hand-held router as is (no processing) - Use a 15 or 20 mm square frame to secure the router - A dedicated metal bit for the router tip is acceptable
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【Development Background】 The development was sparked by a comment from a talent on a TV show saying, "It's so frustrating when food wrap rolls back and sticks!" Many people searched online for ways to find the end of the wrap through videos and social media. After organizing the problem and going through trial and error, the "Wrap Plate," which utilizes static electricity, was born. 【Development Conditions】 1. A mechanism that does not roll back 2. Can be recycled semi-permanently 3. Easy to attach and detach 【Product Features】 Many commercially available food wraps are disposable or come in case types. Manufacturers have measures such as applying "varnish" to prevent rolling back, but these are not foolproof and are disposable. While there are recyclable case types, they also have challenges such as weight. This product is easy to attach by simply inserting it into commercially available food wrap! Even if it gets greasy, it can be washed with dish soap, and the static cling is semi-permanent (patented technology). Additionally, features and designs that lift the film for easier handling have also been applied for, making it a "one-of-a-kind" product. 【Intellectual Property Rights】 Transfer and licensing are possible. Companies interested, please contact us. "Specifications"
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**Product Introduction** This is a one-touch touring carrier utilizing the bike's rear seat. **Development Background** When going on a touring camping trip by motorcycle, the challenge of carrying camping gear was addressed by developing a method that ensures secure fastening and is not affected by weather conditions, all within limited space. Existing commercial products typically involve fixing a dedicated box to a specialized base, but these bases are often difficult to remove, and there are limited options for boxes. **Development Conditions** 1. The design must be aesthetically pleasing and unaffected by sudden rain. 2. The mounting base should allow for easy one-touch attachment and detachment without tools, taking less than three minutes, even while traveling. 3. It should be possible to attach commercially available carrier bags of the owner's preferred capacity and design. **Product Features** The product allows for the modification and attachment of a commercially available carrier bag that suits personal preferences. It can be easily removed from the bike and brought to the accommodation, offering excellent storage capability. Additionally, the carrier bag mounting base can be easily detached with one touch at the campsite, making it convenient to enjoy touring on-site, which is its main feature. **Product Development** Designed as a one-off for each motorcycle model. Please contact us if your company is interested.
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**[Introduction of Developed Product]** This product is a cooking stand used during camping and similar activities. **[Development Background]** About 10 years ago, when I enjoyed outdoor activities and went on touring camps, the challenge of loading camping gear onto a motorcycle was to minimize the amount of luggage for safety reasons. It was ideal to have fewer items that were still effective for a comfortable camping experience. Ultimately, while mountaineering gear would be perfect, it is expensive, and cooking in strong winds leads to poor combustion efficiency, requiring additional items like windbreaks, which results in more luggage. After a year of prototyping and continuous improvements, I developed this product. **[Development Conditions]** 1. It should be lightweight with a minimal number of parts. 2. It must maintain heat output without reducing combustion efficiency even in crosswinds. 3. It should be assembly-capable without tools. **[Product Features]** The product is composed of innovative parts that have never been seen before. This idea has been deemed patentable by a patent attorney, but due to intellectual property concerns, I cannot disclose the details. It can be assembled in under 60 seconds, offers good storage capability, and is lightweight, making it an excellent product. **[Product Variants]** Two types can be developed based on the number of parts. Please contact us if your company is interested.
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Our product "Wrap Star" is a tool that instantly solves the problems associated with commercial food wrap. It features a rewind prevention plate and a gripping flap mechanism. Additionally, it is made of lightweight PP material that permanently adheres even after washing, making it hygienic and recyclable. We offer a wide range of suitable wrap solutions tailored to customer needs, from household to commercial use, with options focused on cost and premium quality. [Features] - Prevents wrapping from rewinding - Film is easy to grip - Hygienic and recyclable - Suitable for both household and commercial use *For more details, please download the PDF or feel free to contact us.
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