タクボエンジニアリング Product Lineup

The world's only hot air drying furnace, Drytech, is well-known in the painting industry. Its excellent finish, rapid temperature rise, good temperature distribution, and low fuel consumption make it a bestseller worldwide. Additionally, it is a dryer that pursues quality and cost-effectiveness, suitable for installation in clean rooms.

An essential exhaust heat recovery hot air drying system for building a highly efficient painting environment.

The world's only hot air drying furnace, Drytec, is well-known in the painting industry. Its excellent finish, rapid temperature rise, good temperature distribution, and low fuel consumption make it a bestseller worldwide. Additionally, it is a dryer that pursues quality and cost-effectiveness, suitable for installation in clean rooms.

Product Introduction: Drying Machine for Painting - Drytech (DRYTECH) Heat exchanger developed for the drying machine specifically for painting Standalone sales of the heat exchanger to begin in 2025 ■ Features 【 Heat Exchange Rate Approximately 85% 】 Thanks to a uniquely developed high-efficiency heat exchanger, the heat from combustion exhaust is maximally recovered. This minimizes temperature loss and significantly improves the energy-saving performance of the drying machine. 【 Minimizing Impact on Painting Quality 】 An indirect heating method is adopted to prevent direct contact between the heat source and air. This prevents the influence of combustion gases on the painted work (discoloration, gas burning) and maintains stable coating quality. 【 Reduction of CO₂ Emissions 】 By reusing exhaust heat, energy consumption is reduced. This also contributes to environmental protection and corporate decarbonization strategies. 【 Long Lifespan and Maintenance 】 With a robust stainless steel structure, it is resistant to corrosion and high temperatures, ensuring long-term stable operation. It also excels in cleanability, reducing running costs. ■ Solving These Challenges! - Want to reduce fuel consumption - Cannot compromise on painting quality - Want to engage in environmental measures Takubo Engineering Co., Ltd.

**Reduction of Energy Costs (Economic Necessity)** 1. By reusing exhaust heat energy, reduce the fuel (mainly gas) consumption of dryers. 2. A high-efficiency design with a heat exchange rate of approximately 85%** minimizes energy loss. 3. Contributes to reducing running costs (utility expenses) and improves corporate profitability. --- **Countermeasures Against Global Warming and Reduction of Environmental Impact (Social Necessity)** 1. Reduction of CO₂ emissions through decreased gas consumption. 2. Supports corporate environmental management activities such as carbon neutrality, SDGs, and ESG compliance. 3. Can be promoted as an environmentally friendly facility in environmental applications and CSR materials. --- **Note** - The heat exchanger is not a generator; it is a heat exchanger using plate heating. - It is not intended for cooling or controlling exhaust temperature. - While exhaust temperature may decrease depending on usage conditions, it is not intended to lower exhaust temperature. - Fuel efficiency is automatically controlled on and off based on the outside temperature environment and the set temperature, so it depends on the usage environment.

The indium mirror coating system is a dedicated coating process optimized for forming indium-based high-reflectivity mirror films. The standard process consists of a 3-coat, 3-bake structure (repeating application and drying three times), and the management of film thickness, heating conditions, and environmental control during each step significantly affects optical properties and adhesion. In particular, parameters such as the concentration of fine particles, temperature and humidity, and electrostatic environment within the painting booth influence the final film quality (reflectivity, durability), making the formation of the coating in a clean and stable environment extremely important. **Features and Benefits of Indium Mirror Coating** - A new metal color spray method that achieves reduced environmental impact: A coating system using spray painting technology as a replacement for traditional plating processes. - Compatibility with various materials: Forms a highly adhesive and uniform film on various substrates such as stainless steel, resin, and glass. - Excellent radio wave transmission characteristics: Equipped with radio wave transmission performance suitable for radar and communication devices, differing from optical high-reflectivity films, making it ideal for sensor-related applications. - Automation compatibility and multilayer coating: Can be integrated into automated lines in conjunction with Takubo's painting robots. Durability can be adjusted through multilayering from the base layer to the protective layer.

[Item] [Features of Dry Tech] [Comparison with Other Companies' Dryers] 1. Diversity of Heat Source Methods: Can be designed according to needs with gas, electric, infrared, far infrared, hot air circulation, etc. Other companies often have limited heat source options. 2. Uniform Drying Performance: Achieves even drying throughout the workpiece through unique airflow and temperature control. Some dryers may cause uneven drying depending on the workpiece area. 3. Energy-saving Design: Reduces energy loss through heat recovery systems and insulation design. Older models may have high energy consumption. 4. Safety: Reduces the risk of fire and explosion through indirect heating methods and exhaust monitoring sensors. Direct flame methods may still pose fire risks. 5. Integration with Coating Systems: Designed to work in conjunction with painting robots (Swan robots) and transport lines. Standalone equipment may require additional investment for automation. 6. Customizability: Fully custom designs possible based on work size, paint characteristics, and production volume, including electric furnaces and firing kilns. There may be cases where only standard specifications can be selected. 7. After-Support: Comprehensive domestic support system by Takubo Engineering. Maintenance response may be delayed for overseas products.

Adding decorative elements or UV hard coats on top of the indium mirror coat (intermediate layer) for multifunctionality and diverse expressiveness. The indium mirror coating system does not guarantee the expression of image photos. It represents a world of creative possibilities. Verification through painting tests is necessary. For creating samples and establishing conditions for sample production, the Data Pro (a painting robot dedicated to data creation) is optimal. - Color samples - Various color developments possible with matte and mirror finishes - The base material is diverse.

In the price navigation, you can check the prices of Takubo products. We offer a rich lineup to provide the most suitable products for your needs. 【Single Door GO Series】 This model is designed for one-way access for loading and unloading workpieces, making it suitable for batch production. 【Front and Back Door GOW Series】 This model allows for loading from the painting room side and unloading from the preparation room side, making it suitable for production processes when installed in a clean room. 【Divided by Energy Used】 The primary energy source is gas, but it can also accommodate electric heating (with slight changes in specifications). It is capable of drying various paints, including resin, water-based, and melamine baked coatings. It can also be used for water drainage annealing. 【Specifications and Options】 Designable as a firing furnace. Options include shelves, internal partitions, inspection windows, explosion relief vents, and patrol lights.

Do you have any of these concerns? ✓ Occurrence of uneven burning or color variations ✓ Want to improve painting defects such as yellowing or whitening ✓ Want to reduce fuel costs for drying ovens ✓ Considering switching to water-based paint ✓ Want to improve the safety of hazardous material painting processes ✓ Looking for drying equipment that can be used in clean rooms ✓ Looking for explosion-proof drying equipment ✓ Want to accommodate future expansions or relocations DRYTEC will solve these issues! DRYTEC is a dedicated hot air drying oven for painting that employs a unique heat exchanger system and indirect heating method. With a high safety design that prevents combustion gases and sparks from entering the oven, it is suitable for hazardous material painting. By reusing exhaust heat energy, it achieves reduced running costs and lower environmental impact. Maintaining a uniform temperature inside the oven contributes to stabilizing the quality of the paint film and helps reduce painting defects such as yellowing, whitening, blushing, and gas checking. It supports the drying of solvent-based paints, water-based paints, and powder coatings. This high-performance drying oven can flexibly accommodate clean room installations, relocations, and expansions. It is also ideal for customers looking for painting drying ovens, curing drying ovens, energy-saving drying ovens, and water-based paint drying equipment.