TIP composite Co., Ltd. List of Products and Services

TIP Composite is a specialized manufacturer of CFRP, capable of integrated production from design and analysis to manufacturing, inspection, and shipping. With industry-leading CFRP molding technology, we solve challenges across various industrial sectors. The lightweight and strong carbon (CFRP) has numerous achievements in semiconductor manufacturing equipment parts and transport devices! It also enables product lightweighting and increased productivity. CFRP is lightweight, has excellent vibration damping properties, and is an ideal material for equipment parts. There are many advantages to replacing equipment parts from metal to CFRP! [Main Benefits of Using CFRP] - Its lightweight and high specific strength enable labor-saving in manufacturing lines, and reducing energy costs can also decrease CO2 emissions. - With excellent vibration damping properties, productivity is improved through higher speed and precision in transport devices. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - Due to its excellent X-ray permeability, clear images can be captured with minimal exposure and irradiation. By designing materials and laminates according to the application, we can create equipment parts that maximize these advantages. We encourage you to consider the use of CFRP, which offers various benefits.

• plastic

Using CFRP (carbon fiber reinforced plastic), commonly referred to as carbon, offers the following advantages: - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through high speed and high precision in transport equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. By designing materials and laminations according to the intended application, we can manufacture device components that maximize these advantages. Our past production achievements include: Interior and exterior parts for aircraft, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for transport equipment, semiconductor manufacturing equipment parts, and medical devices. TIP composite will exhibit at "SEMICON JAPAN 2024" held at Tokyo Big Sight. At the exhibition, we will showcase a wafer transport device demo using CFRP hands and introduce our processing technology and the useful properties of CFRP for semiconductor device components. We look forward to your visit!

• plastic

**Main Benefits of Using CFRP (Carbon Fiber Reinforced Plastic)** - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through higher speed and precision in transport equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. Productivity can be improved by 30%! For example, in the case of arms for transport equipment, replacing metal with carbon can achieve weight reduction, reduced deflection, and improved vibration damping, leading to increased productivity. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for transport equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we utilize our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of carbon, which offers various advantages.

• plastic

**Main Benefits of Using CFRP** - It is lightweight and has excellent specific strength, leading to labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through increased speed and precision in conveying devices. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. For example, in arms for conveying devices, productivity can be improved by up to 30%. Replacing metal with CFRP enables weight reduction, decreased deflection, and improved vibration damping. As for our past production achievements, we have worked on: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for conveying devices, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we leverage our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality our customers demand. We encourage you to consider the various benefits of using CFRP.

• plastic

FRP stands for Fiber Reinforced Plastics, which is a composite material made from reinforcing fibers such as glass fibers and a thermosetting resin as the matrix. FRP tanks have various characteristics, including high strength, excellent corrosion resistance, chemical resistance, weather resistance, and lightweight. 【Features】 ■ Lightweight and high strength ■ Excellent corrosion resistance ■ Excellent chemical and weather resistance ■ Long lifespan ■ Design flexibility We design and manufacture according to customer preferences regarding shape, capacity, and application. Shapes: Vertical cylindrical, horizontal cylindrical, rectangular, round, etc. Capacity: 0.1㎥ to 100㎥ (integrally molded tanks) *Transportable up to a maximum diameter of 3.4m, up to 200㎥ (field-assembled tanks) Applications: Storage of industrial chemicals, mixing and reactions, etc. Storage of food products such as miso and soy sauce Hot springs, etc. (structures with excellent heat retention are also possible) As an example of our past production achievements: Storage tanks, reaction tanks, dilution tanks, stirring tanks, mixing tanks, high-temperature hot water tanks, disinfection tanks, corrosion-resistant FRP tanks, chemical-resistant tanks Deodorization equipment, ducts Flat covers, dome-shaped covers, overflow plates, and troughs Transport tankers You can rely on us for everything from manufacturing to maintenance, inspection, and repairs. We also carry out various construction works, including lining installation.

• tank

Using CFRP (Carbon Fiber Reinforced Plastic), commonly referred to as carbon, offers the following advantages: - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through high speed and high precision in conveying equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. By designing materials and laminates according to the intended application, it is possible to manufacture device components that maximize these advantages. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for conveying equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we leverage our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of CFRP, which offers various advantages.

• plastic

★We are currently offering two documents that introduce the manufacturing process, applications, and features of CFRP. Please take a look from the "PDF Download" below. Feel free to contact us with any inquiries.

• Other semiconductor manufacturing equipment

Our company has specialized in composite materials for over 50 years, and we can carry out everything from design to molding, processing, and inspection in-house. This page introduces our available measurement, testing, molding, and processing equipment. 【Lineup】 ◎CNC Three-Dimensional Measuring Machine This device can measure complex three-dimensional shapes with high precision. It accommodates various materials, including CFRP molded products and metal processed items. It also allows for the measurement of deformable elastomers using a non-contact laser probe. ◎Material Testing Machine (Autograph) This device can conduct tests for tensile strength, Poisson's ratio, compressive strength, bending strength, and more. It is compatible with composite materials including CFRP, metals, rubber, plastics, and fibers. ◎Autoclave This molding equipment cures prepreg, which is carbon fiber impregnated with resin, under pressure and heat. We own multiple units with different dimensions and operating temperature ranges, allowing for the molding of large products. ◎3-Axis / 5-Axis Machining Center The 3-axis machine includes gantry-type equipment capable of processing large workpieces. The 5-axis machine can perform cutting operations on three linear axes (XYZ) and two rotational tilt axes. This allows for more flexible processing and the ability to continuously machine three-dimensional curved surfaces.

• Other processing machines

CFRP stands for Carbon Fiber Reinforced Plastics, which is a fiber-reinforced plastic made with carbon fibers as the reinforcement material and thermosetting resin as the matrix. The main characteristics of CFRP include: ■ Lightweight and strong ■ Excellent X-ray permeability ■ Superior vibration damping properties ■ Low thermal expansion rate ■ Excellent design flexibility By conducting layered design according to various applications, it is possible to create products that make better use of the characteristics of CFRP. Our past production achievements include: Aircraft parts, aircraft manufacturing jigs, radar domes Interior and exterior automotive parts, exterior motorcycle parts, bicycle parts LCD glass substrate transfer arms, semiconductor manufacturing equipment parts Medical devices, multi-joint arms for three-dimensional measuring machines Audio parts, and more. Please feel free to contact us for inquiries, including replacing metal components, wanting to create this product, or whether such a product can be made.

• plastic

In the field of industrial robots, there is a growing demand for high speed, high rigidity, and high precision, leading to the widespread adoption of CFRP in various components. We would like to introduce the applications of carbon fiber reinforced plastic (CFRP) in the industrial robot sector that we handle. ■ LCD glass substrate transfer arm ■ Silicon wafer transfer arm ■ Parallel link/robot arm ■ Bag-making machines, film production lines

• Composite Materials
• Transport and handling robots

In the medical field, CFRP is utilized in various devices and components to reduce the burden on doctors and patients by leveraging its properties. Here are the product applications of carbon fiber reinforced plastic (CFRP) in the medical field that our company handles: ■ X-ray top plates (CT, cassette) ■ Dental headrests ■ Surgical instruments ■ Prosthetics and orthotics ■ Wheelchairs ■ Ramps

• Composite Materials

By using various structural components attached to the vehicle body made of CFRP, it is possible to achieve weight reduction. Adopting CFRP structural components in electric vehicles and regular cars results in a lighter vehicle body, contributing to improved fuel efficiency. Additionally, in the world of racing, where every 0.01 seconds counts, vehicle weight becomes a very important factor. We would like to introduce the product applications of carbon fiber reinforced plastic (CFRP) in the two-wheeled and four-wheeled sectors that we handle.

• Composite Materials
• Vehicle body parts

We would like to introduce the applications of the composite material "GFRP" that our company handles. From vehicle exterior materials to vehicle antenna covers and insulating flanges for barriers, there is a wide range of applications from vehicle-related components to medical-related components and insulating parts. Additionally, it is also used in freezer insulation doors and marine aquaculture rafts. 【Product Applications】 ■ Vehicle-related components - Vehicle exterior materials - Vehicle interior materials - Vehicle body ■ Radar domes and antenna covers - Vehicle antenna covers - Radio wave covers - Radar domes *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

"GFRP" stands for Glass Fiber Reinforced Plastics, which is a composite material made of glass fibers as reinforcement and thermosetting resin as the matrix. The main characteristics of GFRP include: ■ Excellent radio wave permeability ■ High design flexibility ■ Superior electrical properties ■ Excellent corrosion resistance It is possible to commercialize exterior parts with excellent design at a low initial cost. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

"CFRTP" is a fiber-reinforced plastic that uses CF as a reinforcing material and employs thermoplastic resin instead of thermosetting resin as the base material. It allows for a reduction in the molding process, enabling press processing and fusion bonding, achieving significant improvements in productivity and low costs. Compared to thermosetting resins, thermoplastics have higher toughness, resulting in excellent impact resistance. Additionally, our company can perform shaping and pressurization simultaneously using the press molding method for "CFRTP," completing the cycle from material input to molding in a short time. 【Features】 ■ High mass production capability ■ Wide variety of resin lineups ■ Improved impact resistance and toughness ■ Easy material storage ■ Fusion bonding capability ■ Recyclable *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials
• plastic

We would like to introduce the product applications of carbon fiber reinforced plastic (CFRP) that we handle. CFRP has a wide range of applications, including aircraft, solar cars, automobiles, motorcycles, bicycles, CT scanner tops, liquid crystal substrate transport robots, and drone-type laser surveying instruments, spanning from aerospace and special equipment to inspection communication devices, sports, and leisure. It is also used in testing materials, furniture, stationery, and playground equipment. 【Product Applications】 ■ Aerospace and Special Equipment - Aircraft - Satellites ■ Two-Wheel and Four-Wheel - Mass-produced parts - Racing parts - Solar cars - Aftermarket parts *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

"CFRP" stands for Carbon Fiber Reinforced Plastics, which is a composite material made of carbon fibers as the reinforcement and thermosetting resin as the matrix. The main characteristics of CFRP include: ■ Lightweight and strong ■ Excellent X-ray transparency ■ Superior vibration damping ■ Low thermal expansion rate ■ Excellent design properties By designing a laminated structure tailored to various applications, it is possible to create products that make the most of CFRP's characteristics. *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

We have made it possible to combine continuous fibers and discontinuous fibers in a process called "hybrid molding" through our unique technology. Traditionally, multiple processes were required using methods such as press molding and injection molding, but we have achieved molding in a single process using only press molding. We can add ribs/bosses made of discontinuous fibers to the inner surface, while designing the outer layer with a rich aesthetic using continuous fibers. We can provide CFRTP molded products that are high-strength, lightweight, and excellent in design due to the added strength of continuous fibers. 【Features】 ■ Process reduction ■ Strong interfacial strength ■ Only one side of the mold is needed ■ High strength and lightweight ■ Excellent design ■ Mass production is possible *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine

How about original stationery and novelties for your company featuring beautiful patterns (textile designs) that utilize the functional beauty of carbon?

• Other Auto Parts

TIP Composite manufactures a variety of products, equipment, and components primarily focusing on composite materials such as CFRP (carbon fiber reinforced plastic) and GFRP (glass fiber reinforced plastic). For each application area, including vehicles, aerospace, industrial robots, medical devices, and environmental plants, we conduct material and structural design that maximizes the unique properties of CFRP and GFRP.

• Other industrial robots
• Composite Materials