TIP composite Co., Ltd. Product Lineup

CFRP stands for Carbon Fiber Reinforced Plastics, which is a fiber-reinforced plastic made with carbon fibers as the reinforcement material and thermosetting resin as the matrix. The main characteristics of CFRP include: ■ Lightweight and strong ■ Excellent X-ray permeability ■ Superior vibration damping properties ■ Low thermal expansion rate ■ Excellent design flexibility By conducting layered design according to various applications, it is possible to create products that make better use of the characteristics of CFRP. Our past production achievements include: Aircraft parts, aircraft manufacturing jigs, radar domes Interior and exterior automotive parts, exterior motorcycle parts, bicycle parts LCD glass substrate transfer arms, semiconductor manufacturing equipment parts Medical devices, multi-joint arms for three-dimensional measuring machines Audio parts, and more. Please feel free to contact us for inquiries, including replacing metal components, wanting to create this product, or whether such a product can be made.

Using CFRP (Carbon Fiber Reinforced Plastic) offers the following advantages: - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through high speed and high precision in conveying equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. By designing materials and laminates according to the intended application, it is possible to manufacture device components that maximize these advantages. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for conveying equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. We leverage our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of CFRP, which offers various advantages.

"CFRP" stands for Carbon Fiber Reinforced Plastics, which is a composite material made of carbon fibers as the reinforcement and thermosetting resin as the matrix. The main characteristics of CFRP include: ■ Lightweight and strong ■ Excellent X-ray transparency ■ Superior vibration damping ■ Low thermal expansion rate ■ Excellent design properties By designing a laminated structure tailored to various applications, it is possible to create products that make the most of CFRP's characteristics. *For more details, please refer to the PDF document or feel free to contact us.

★We are currently offering two documents that introduce the manufacturing process, applications, and features of CFRP. Please take a look from the "PDF Download" below. Feel free to contact us with any inquiries.

We would like to introduce the product applications of carbon fiber reinforced plastic (CFRP) that we handle. CFRP has a wide range of applications, including aircraft, solar cars, automobiles, motorcycles, bicycles, CT scanner tops, liquid crystal substrate transport robots, and drone-type laser surveying instruments, spanning from aerospace and special equipment to inspection communication devices, sports, and leisure. It is also used in testing materials, furniture, stationery, and playground equipment. 【Product Applications】 ■ Aerospace and Special Equipment - Aircraft - Satellites ■ Two-Wheel and Four-Wheel - Mass-produced parts - Racing parts - Solar cars - Aftermarket parts *For more details, please refer to the PDF document or feel free to contact us.

By using various structural components attached to the vehicle body made of CFRP, it is possible to achieve weight reduction. Adopting CFRP structural components in electric vehicles and regular cars results in a lighter vehicle body, contributing to improved fuel efficiency. Additionally, in the world of racing, where every 0.01 seconds counts, vehicle weight becomes a very important factor. We would like to introduce the product applications of carbon fiber reinforced plastic (CFRP) in the two-wheeled and four-wheeled sectors that we handle.

In the medical field, CFRP is utilized in various devices and components to reduce the burden on doctors and patients by leveraging its properties. Here are the product applications of carbon fiber reinforced plastic (CFRP) in the medical field that our company handles: ■ X-ray top plates (CT, cassette) ■ Dental headrests ■ Surgical instruments ■ Prosthetics and orthotics ■ Wheelchairs ■ Ramps

In the field of industrial robots, there is a growing demand for high speed, high rigidity, and high precision, leading to the widespread adoption of CFRP in various components. We would like to introduce the applications of carbon fiber reinforced plastic (CFRP) in the industrial robot sector that we handle. ■ LCD glass substrate transfer arm ■ Silicon wafer transfer arm ■ Parallel link/robot arm ■ Bag-making machines, film production lines

Our company has specialized in composite materials for over 50 years, and we can carry out everything from design to molding, processing, and inspection in-house. This page introduces our available measurement, testing, molding, and processing equipment. 【Lineup】 ◎CNC Three-Dimensional Measuring Machine This device can measure complex three-dimensional shapes with high precision. It accommodates various materials, including CFRP molded products and metal processed items. It also allows for the measurement of deformable elastomers using a non-contact laser probe. ◎Material Testing Machine (Autograph) This device can conduct tests for tensile strength, Poisson's ratio, compressive strength, bending strength, and more. It is compatible with composite materials including CFRP, metals, rubber, plastics, and fibers. ◎Autoclave This molding equipment cures prepreg, which is carbon fiber impregnated with resin, under pressure and heat. We own multiple units with different dimensions and operating temperature ranges, allowing for the molding of large products. ◎3-Axis / 5-Axis Machining Center The 3-axis machine includes gantry-type equipment capable of processing large workpieces. The 5-axis machine can perform cutting operations on three linear axes (XYZ) and two rotational tilt axes. This allows for more flexible processing and the ability to continuously machine three-dimensional curved surfaces.

**Main Benefits of Using CFRP** - It is lightweight and has excellent specific strength, leading to labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through increased speed and precision in conveying devices. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. For example, in arms for conveying devices, productivity can be improved by up to 30%. Replacing metal with CFRP enables weight reduction, decreased deflection, and improved vibration damping. As for our past production achievements, we have worked on: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for conveying devices, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we leverage our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality our customers demand. We encourage you to consider the various benefits of using CFRP.

**Main Benefits of Using CFRP (Carbon Fiber Reinforced Plastic)** - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through higher speed and precision in transport equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. Productivity can be improved by 30%! For example, in the case of arms for transport equipment, replacing metal with carbon can achieve weight reduction, reduced deflection, and improved vibration damping, leading to increased productivity. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for transport equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we utilize our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of carbon, which offers various advantages.

Using CFRP (carbon fiber reinforced plastic), commonly referred to as carbon, offers the following advantages: - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through high speed and high precision in transport equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. By designing materials and laminations according to the intended application, we can manufacture device components that maximize these advantages. Our past production achievements include: Interior and exterior parts for aircraft, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for transport equipment, semiconductor manufacturing equipment parts, and medical devices. TIP composite will exhibit at "SEMICON JAPAN 2024" held at Tokyo Big Sight. At the exhibition, we will showcase a wafer transport device demo using CFRP hands and introduce our processing technology and the useful properties of CFRP for semiconductor device components. We look forward to your visit!

TIP Composite is a specialized manufacturer of CFRP, capable of integrated production from design and analysis to manufacturing, inspection, and shipping. With industry-leading CFRP molding technology, we solve challenges across various industrial sectors. The lightweight and strong carbon (CFRP) has numerous achievements in semiconductor manufacturing equipment parts and transport devices! It also enables product lightweighting and increased productivity. CFRP is lightweight, has excellent vibration damping properties, and is an ideal material for equipment parts. There are many advantages to replacing equipment parts from metal to CFRP! [Main Benefits of Using CFRP] - Its lightweight and high specific strength enable labor-saving in manufacturing lines, and reducing energy costs can also decrease CO2 emissions. - With excellent vibration damping properties, productivity is improved through higher speed and precision in transport devices. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - Due to its excellent X-ray permeability, clear images can be captured with minimal exposure and irradiation. By designing materials and laminates according to the application, we can create equipment parts that maximize these advantages. We encourage you to consider the use of CFRP, which offers various benefits.

In the robotics industry, the rigidity of components is crucial for balancing motion accuracy and durability. Particularly in high-speed robots and those performing precise tasks, the deflection and vibration of components significantly affect performance. CFRP composite materials excel in specific strength and specific modulus compared to metal materials, enabling both weight reduction and high rigidity in robots. This leads to improvements in the robot's operational speed, positioning accuracy, and durability. 【Application Scenes】 - Robot arms - Robot hands - Robot frames - Precision equipment 【Effects of Implementation】 - Increased operational speed due to weight reduction - Improved positioning accuracy due to high rigidity - Stable operation due to vibration damping - Enhanced durability