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田中インポートグループ

addressOsaka/Chuo-ku, Osaka-shi/7-2-2-203 Tanimachi
phone06-6768-3173
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last updated:Mar 28, 2025
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Semi-dry cut system Semi-dry cut system
Tool grinder Tool grinder
Chamfering machine Chamfering machine
Oil skimmer Oil skimmer
Cutting fluid/Other Cutting fluid/Other
Drill grinder Drill grinder
Semi-dry

Semi-dry cut system

Semi-dry cutting refers to a method generally known as MQL (Minimal Quantity Lubrication), where cutting fluid is not used. Instead, a very small amount of plant oil that does not contain harmful or polluting substances is atomized into a micro-mist using high-pressure air, aiming for 1. lubrication effect, 2. cooling effect, and 3. chip removal effect.

Semi-Dry Cut System DC-S4

An internal oil supply MQL device sprays oil mist onto the cutting edge through the piping of the machining center.

【Features】 Mist spraying capability from a 1mm diameter nozzle: Mist is sprayed from the main body nozzle at an air pressure that is almost equal to the supplied air pressure. When 0.5MPa of air is supplied, the air pressure at the nozzle is almost 0.5MPa with no pressure drop. This pressure allows for powerful mist spraying even from a 1mm diameter nozzle. (Test conducted using test piping prepared by our company) Automatic oil quantity adjustment: The oil quantity automatically increases or decreases in response to changes in nozzle diameter. When the nozzle diameter increases, the air volume increases, and the oil quantity also automatically increases. Conversely, when the nozzle diameter decreases, the oil quantity similarly decreases. It consistently sprays mist with almost constant density in response to changes in nozzle diameter. In a system that supplies oil via a pump, adjustments to the number of piston movements must be made based on the M signal, which requires effort in creating and modifying the program. Maintenance-free: Instead of using a piston pump, liquid is pushed out by the difference in air pressure from a special airline mechanism, sent to the nozzle section, and atomized with high-pressure air. Since there are no piston components or filters, it can be considered almost maintenance-free.

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MQL mist device semi-dry cut system DC-1, DC-2

The oil quantity can be adjusted while observing the oil drip, ensuring a safe and reliable "external supply MQL device."

This is an MQL mist device that applies micro mist using a lockline nozzle. The main body, lockline nozzle, and ON/OFF ball cock each have magnets, making installation on the machine easy and taking about three minutes. No modifications to the machine are necessary. 【Features】 ■ The oil amount can be adjusted while observing the oil drip, ensuring safety and reliability. ■ Stopping the supply air will also stop the dripping, making operation very simple. ■ By adding one solenoid valve, automation can be achieved immediately. ■ It can be installed on any machine at an economical price.

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