東洋スクリーン工業 List of Products and Services

The person in charge of equipment, maintenance, and troubleshooting at Setsunan Kasei Co., Ltd. faced challenges such as, "When cleaning extrusion molding machines that manufacture high-performance plastics, fine particles of materials like resin, minerals, and pigments generated during the manufacturing process flow into the wastewater, making it difficult to process." Therefore, we proposed a product utilizing Fine Wedge, which can filter even small quantities. After implementation, the risk of discharging wastewater mixed with SS was eliminated, resulting in a reduction of about 15 hours of work time per month and a decrease in labor costs. [Challenges] ■ Fine particles of materials generated during the manufacturing process flow into the wastewater, making it difficult to process. ■ We want to consider the environment, so we want to remove those fine particles through a filter. ■ Due to the small processing volume (500L per day), we couldn't find a suitable processing device. *For more details, please refer to the related links or feel free to contact us.

• Filtration Equipment

The person in charge of wastewater treatment at the food processing plant reported challenges such as "high SS (suspended solids) concentration in the wastewater from the food processing plant, leading to a high load on the subsequent biological treatment" and "bulking caused by the proliferation of filamentous fungi, making it difficult for sludge to settle and aggregate." In response, we proposed adding the "Fine Arc-60," which can separate with a minimum opening of 20μm (0.02mm), after the conventional screen. After implementation, the reduction in SS concentration led to a decrease in bulking caused by the proliferation of filamentous fungi, stabilizing the wastewater treatment and making operational management easier. [Challenges] ■ High SS (suspended solids) concentration in the wastewater from the food processing plant ■ Continued high load on the subsequent biological treatment ■ Frequent occurrences of bulking due to the proliferation of filamentous fungi, making it difficult for sludge to settle and aggregate, resulting in carryover in the sedimentation tank ■ Need to adjust the flow rate of the wastewater, requiring careful management of the wastewater treatment plant operations *For more details, please refer to the related links or feel free to contact us.

• Filtration Equipment

The equipment manager at an automotive parts manufacturer faced the challenge of "having issues with the drum filter of the chip conveyor, and is looking for a filter to replace the mesh filter and punching filter." In response, we recommended the "Fine Wedge," which has a triangular cross-section that is less prone to clogging and has a high backwash effect. After testing and implementation, the accumulation of chips at the bottom of the clean tank significantly decreased, preventing the loss of chips and improving the clogging of the cleaning nozzles. Additionally, due to its superior strength and resistance to tearing, it eliminated the need for replacement work, resulting in reduced running costs. [Challenges] ■ There have been issues with the drum filter of the chip conveyor. ■ Looking for a filter to replace the mesh filter and punching filter. *For more details, please refer to the related links or feel free to contact us.

• Filtration Equipment

The "Fine Ark-60" is a filtration device in the tens of microns range equipped with the "Fine Wedge." It is possible to manufacture the precision of wedge wire screens in the realm of filters. This can reduce running costs and maintenance frequency. Additionally, while conventional products had a limit of solid-liquid separation at 100 microns, the establishment of "Fine Wedge" technology and the supply method of pressure injection have made it possible to reduce the limit of solid-liquid separation to as small as 20 microns. 【Features】 ■ Ability to manufacture the precision of wedge wire screens in the realm of filters ■ Reduction of running costs and maintenance frequency ■ Capability to reduce the limit of solid-liquid separation to 20 microns ■ Usable in various industries for applications such as recovery of fine solids, foreign matter removal, concentration, and classification in liquids *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment
• others

"Fine Kular" utilizes the principle of inertial filtration to achieve a strainer that is less likely to clog even with fine mesh over long periods. By combining the inner and outer cylinders of the "Fine Wedge," a double cylinder is formed, allowing for concentration while the slurry flows at high velocity through the gap. Additionally, it enables long-term continuous operation without interrupting filtration and can accommodate fine mesh down to a minimum of 10μm. 【Features】 ■ Less prone to clogging, no backflow required ■ Long-term continuous operation possible without interrupting filtration ■ Prevents evaporation, odors, and foreign matter contamination by filtering in a closed loop ■ Fine Wedge strainer used in both the outer and inner cylinders ■ Accommodates fine mesh down to a minimum of 10μm *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment
• others

The "Fine Wedge Filter" is a space-saving design automatic backwashing filter with a 5-micron filtration system. The processing capacity is approximately 3.0 m³/h (tap water) per filter. It instantly resolves clogging with powerful backwashing. Additionally, it eliminates the need for filter replacement, reducing running costs, and the high-precision slits of the "Fine Wedge" provide sharp classification performance and durability. 【Features】 ■ The high-precision slits of the "Fine Wedge" deliver sharp classification performance and durability. ■ Instant powerful backwashing (approximately 0.2 seconds) resolves clogging. ■ No need for filter replacement reduces running costs. *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment
• others

The "SS Collector" is a filtration device equipped with a "fine wedge" with a minimum size of 5μm. Under normal conditions, the screen can be reused repeatedly by backwashing. Its simple structure allows for easy disassembly, enabling maintenance to be completed in a short time. Additionally, due to the cake filtration effect, it can capture fine particles smaller than the mesh opening, depending on the material. 【Features】 ■ Reduced frequency of replacement, or no replacement needed ■ Captures fine particles smaller than the mesh opening through cake filtration ■ Capable of processing high-concentration slurries through full-volume filtration ■ Easy maintenance due to simple structure *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment
• others

"We want to improve the filtration accuracy of the filter or consider secondary filtration." The coolant filtration problem can be solved simply by replacing the existing filter. The mesh size has a proven range of 60 to 270 mesh. It is strong and resistant to tearing, and since replacement work is unnecessary, it reduces the running costs of filter replacement. Additionally, to prevent the outflow of chips, we improve the clogging of the cleaning nozzle, which significantly reduces the accumulation of chips at the bottom of the clean tank, thereby lowering cleaning costs. 【Fine Wedge Features】 ■ The wedge-shaped cross-section of the wire forms slits, resulting in small contact points that are less prone to clogging. ■ Particles remain on the wire surface, providing excellent cleanability. *For more details, please refer to the PDF document or feel free to contact us.

• others

The "TS Drum Screen" is widely used for concentration, recovery, separation, and cleaning. By rotating the cylindrical screen at a low speed, it can always maintain a clean mesh state during processing, resulting in a longer retention time for materials on the screen and reduced moisture content. By incorporating a spiral plate inside the screen, drainage of materials on the screen can be carried out smoothly, while the environmentally friendly sealed design minimizes odors and prevents splashing water. 【Features】 ■ Compact yet large processing capacity ■ Capable of handling high-concentration mixed liquids ■ Sealed structure that reduces odors and prevents splashing water ■ Customizable piping specifications for supply and discharge * For more details, please refer to the PDF document or feel free to contact us.

• Separation device
• Other cleaning machines
• Concentration Equipment

"Wedge Wire Screen" is a versatile screen that features wires arranged at equal intervals in a reverse triangular cross-section shape, forming slits suitable for various applications with minimal clogging, and characterized by strength and high precision. Due to its rich variety in processability, it can be manufactured in various shapes such as flat, cylindrical, and conical. Additionally, while leveraging the characteristics of conventional wedge wire, we also offer the "Fine Wedge" screen, developed for finer processing with a wire upper dimension of less than 1mm and slits of less than 100μm (0.1mm). 【Features】 ■ Resistant to clogging and excellent drainage ■ High strength and durability ・Screen molding is possible with wire diameters larger than the slits ・The smooth surface of the screen ensures consistent wear ・Stainless steel (SUS304, 316L) is the standard material ■ Wide range of design specifications available *For more details, please refer to the PDF document or feel free to contact us.

• others

Utilizing the features of conventional wedge wire screens, this has been developed for finer processing, achieving the production of the world's smallest opening size of 5 microns. It is expanding its demand as a long-lasting metal filter, replacing mesh wire, filter paper, filter cloth, and wound filters.

• Other processing machines

It is a filtration device equipped with a fine wedge, capable of filtering at the micron level. It can be used for slurry concentration and sludge recovery.

• Filtration Equipment

Wedge wire screens are versatile screens that form slits suitable for various applications by arranging wires with a reverse triangular cross-section at equal intervals. They feature high strength and precision with minimal clogging. They are highly processable and can be shaped into a wide variety of forms, including flat, cylindrical (internal and external), and conical shapes. They can be widely used for applications such as collection and drainage pipes, retention of activated carbon, ion exchange resins, catalysts, filter media, and for dewatering and washing purposes. 【Features】 - Resistant to clogging and offers high dewatering performance - Can construct small slits with thick materials compared to conventional wire mesh, providing high strength and excellent durability - Highly processable and can be easily formed into various shapes - The flat screen surface allows for smooth flow of processed materials or catalysts. *For more details, please download the catalog or contact us.

• Other water treatment equipment
• stainless

We offer a wide range of devices that respond to customer requests such as "I want to separate solids and liquids," "I want to sort products and solids by size and shape," "I want to remove moisture from products and solids," and "I want to clean products and solids." 【Product Details】 ■ Inclined Solid-Liquid Separation Device Can be used not only for wastewater treatment but also for concentration, recovery, and classification. ■ Drum Rotating Solid-Liquid Separation, Dewatering, and Cleaning Device By using a rotating drum screen, it enhances concentration and dewatering capabilities, allowing for large-capacity processing. ■ Simple Dewatering Device Ideal for dewatering solids and concentrated sludge in various industries. ■ Dewatering Device Can rapidly and reliably squeeze out moisture. *For more details, please contact us or download the catalog.

• Other cleaning machines
• Separation device
• Wastewater/wastewater treatment equipment

The inclined solid-liquid separation device/micro-screen is a solid suspended solids (SS) removal device used in wastewater treatment, with over 30,000 units shipped to date. It is utilized not only for wastewater treatment but also for purposes such as separation, concentration, and recovery in production processes. For more details, please contact us or refer to the catalog.

• Other water treatment equipment

● Cleaning methods that can be selected based on processing conditions ● Utilizes the features of wedge wire to dewater and clean the collected materials.

• Other cleaning machines

This is a device that uses water flow to separate food ingredients from foreign substances (such as hair and light debris) and remove the foreign substances. It has achieved faster operation compared to traditional manual selection of foreign substances in food processing plants, as well as a high recovery rate of foreign substances.

• Food environmental hygiene/contamination prevention equipment

By using wedge wire on the bottom surface, it is possible to transport while draining water. Due to its simple structure, maintenance is also easy. Additionally, our Ultra TN Screen can be combined with other solid-liquid separation devices to achieve smoother processing. It is ideal for customers struggling with moisture issues such as wastewater treatment and waste reduction!

• Conveyor

● Resolves clogging without using cleaning water ● Space-saving and energy-efficient ● Brushes are easily replaceable during maintenance ● Achieves significant cost reduction compared to conventional high-pressure washer types

• Other processing machines
• Sieve/Shaker

Wedge wire screens are formed by arranging irregularly shaped wires with a reverse triangular cross-section at equal intervals to create openings (slits). They have low clogging, are robust, and are highly precise, making them versatile screens. For more details, please contact us or refer to the catalog.

• Other water treatment equipment

This is a versatile screen that forms slits suitable for various applications by arranging wires with a cross-sectional shape of an inverted triangle at regular intervals, featuring high strength and precision with minimal clogging. Additionally, it has excellent workability and can be processed into a wide variety of shapes, including flat, cylindrical (inner mesh, outer mesh), and conical shapes. It can be widely used for applications such as collection and drainage pipes, retention of activated carbon, ion exchange resins, catalysts, filter media, and for dehydration and cleaning purposes.

• Water treatment equipment

The cylindrical wedge wire screen is made by arranging irregularly shaped wires with a reverse triangular cross-section at equal intervals to form slits. It has low clogging, is robust, and is a highly precise, multipurpose screen. For more details, please contact us or refer to the catalog.

• Other water treatment equipment

The conical wedge wire screen is formed by arranging irregularly shaped wires with a reverse triangular cross-section at equal intervals to create openings (slits). It has low clogging, is durable, and is a highly precise, multipurpose screen. For more details, please contact us or refer to the catalog.

• Other water treatment equipment

The wedge wire screen for dehydrators is made by arranging irregular wires with a reverse triangular cross-section at equal intervals to form slits. It has low clogging, is robust, and is a highly precise, multipurpose screen. For more details, please contact us or refer to the catalog.

• Other water treatment equipment