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アイテック

EstablishmentMarch of the 3rd year of the Taisho era.
capital2000Ten thousand
number of employees64
addressGunma/Ota-shi/135-7 Nishinmachi
phone0276-31-1411
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last updated:Apr 21, 2023
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Difficult-to-machine materials processing Difficult-to-machine materials processing
Difficult-to-cut materials processing - Stainless steel (SUS) Difficult-to-cut materials processing - Stainless steel (SUS)
Difficult-to-machine materials: Titanium (Ti) Difficult-to-machine materials: Titanium (Ti)
Difficult-to-machine materials: Aluminum (Al) Difficult-to-machine materials: Aluminum (Al)
Difficult-to-machine materials: Inconel Difficult-to-machine materials: Inconel
Difficult-to-machine materials: Hastelloy Difficult-to-machine materials: Hastelloy
Difficult-to-machine materials: Fine ceramics Difficult-to-machine materials: Fine ceramics
Difficult-to-machine materials processing - Invar Difficult-to-machine materials processing - Invar
Robot automation Robot automation
Robot automation for transportation applications Robot automation for transportation applications
Robot automation for processing applications Robot automation for processing applications
Robot automation for assembly applications Robot automation for assembly applications
Robot automation for inspection purposes Robot automation for inspection purposes
Difficult-to-machine

Difficult-to-machine materials: Inconel

We would like to introduce our "difficult-to-machine materials processing: Inconel."

【Difficult-to-Cut Material Processing Case】Inconel

A heat-resistant alloy with excellent high-temperature strength and oxidation resistance! It maintains performance even in harsh corrosive environments.

"Inconel" is a heat-resistant alloy primarily composed of nickel, known for its excellent high-temperature strength and oxidation resistance. Its features include the ability to maintain strength even at high temperatures. Additionally, it possesses outstanding corrosion resistance, maintaining performance even in harsh corrosive environments such as sulfuric acid and hydrochloric acid. Furthermore, it can be hardened through quenching and work hardening, allowing for adjustments in hardness and strength to suit specific applications. [Reasons for Difficulties in Machining] ■ High-temperature strength is significant ■ Prone to work hardening ■ High affinity with tool materials ■ Poor thermal conductivity *For more details, please refer to the PDF document or feel free to contact us.

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[Machining Examples of Difficult-to-Cut Materials] Inconel Housing

Made from Inconel 718! The key point is how to perform the rough machining.

We would like to introduce a case study of the production of "Inconel housing" conducted by Aitec Co., Ltd. This product involved a significant amount of material removal, so the key point was how to perform rough machining. We took our time with the rough machining to prevent thermal deformation of the base material. For the wall thickness of approximately 3mm with a tolerance of 0.02mm, we created a fixture during the finishing process to ensure that no deformation from clamping or chatter due to the thin wall occurred, allowing us to finish within the specified tolerance. [Case Overview] ■ Material: Inconel 718 ■ Machining Process: Turning and Cutting *For more details, please refer to the PDF document or feel free to contact us.

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Difficult-to-machine material processing example: Inconel housing

The key point is how to apply rough processing! An example made from materials provided by the customer.

We would like to introduce a machining case of "Inconel housing" conducted at Aitec Co., Ltd. The main process is turning, but due to the complex shape, we received 3D data to create a program using CAM, allowing us to perform turning and milling in one chucking. Since the customer provided the materials and data, we conducted meetings while confirming the actual items during the estimation stage and also aligned on the inspection methods. 【Case Overview】 ■ Material: Inconel 718 ■ Machining Content: Mainly turning ■ Wall Thickness of Inner and Outer Diameter: Approximately 3mm ■ Tolerance: 0.02mm *For more details, please refer to the PDF document or feel free to contact us.

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