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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we can also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a straight brush bent into an L shape, which is used in various corners. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific applications. Here, we will introduce examples of brushes used for seals inside machining centers and NC lathes. These are our flagship products and are commonly used on machine tool doors. We are currently offering two explanatory materials by brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your concerns, we can also propose brushes suitable for your specific application. Here, we would like to introduce a product example of a channel brush with an R-shaped bristle and metal fittings. The combination of straight and R shapes allows for sealing in areas with special shapes. The channel and fittings can be welded, making it easy to attach the brush to the equipment. The fittings can be made from SUS or SS400, and various bristle materials are available. The brush in the photo features a double structure at corners where bristle density tends to be insufficient. It maintains a balance with the bristle density in the straight sections. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look at them through the "Catalog Download." *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific needs. Here, we would like to introduce an example of a brush bent in a "knee" shape. Channel brushes can be processed. We are currently offering two explanatory materials by brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific application. Here, we introduce an example of a brush with a radius of 500mm. We bend the channel to fit the hardware. We can also create brushes with larger radii. Various sizes are available for production, not limited to a radius of 500mm. We are currently offering two explanatory materials by brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, you can consult us about your desired bristle materials and shapes, and after hearing about your challenges, we will also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a brush with R-shaped bends and varying bristle lengths, designed to fit the shape of the counterpart. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please check them out via the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short delivery times, starting from a single unit. Of course, you can consult us about your desired bristle materials and shapes, and after hearing about your concerns, we will also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a brush attached to a circular fitting that has undergone R processing. It can be installed in the specified location. We are currently offering two explanatory materials by brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also offer suggestions for brushes suitable for your specific needs. Here, we introduce an example of a "R-shaped brush," which is a straight brush with part of it bent. It can be bent into various shapes. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific needs. Here, we introduce an example of a radial brush that employs a pipe-shaped shaft with a structure that allows a φ40 shaft to pass through it. The same structure is also possible for roll brushes. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also offer suggestions for brushes suitable for your specific needs. Here, we would like to introduce a case where a linear brush was welded to a shaft to be used as a rotating brush. This is called a radial brush, and many of them are designed with twists to prevent continuous flapping. We are currently offering two explanatory materials by brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, you can consult us about your desired bristle materials and shapes, and after hearing about your challenges, we will also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a brush made with channel brushes attached radially to a shaft. The bristle material used is grit (nylon with abrasive particles), which is typically used for grinding applications. It is a rare case since grit is often used in roll brushes. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, you can consult us about your desired bristle materials and shapes, and after hearing about your challenges, we will also propose brushes suitable for your specific application. Here, we will introduce an example of a channel-type brush with bristles arranged radially against the axis. It is very similar to a roll brush, but its characteristic feature is that the bristles strike the workpiece in a flicking manner. By adding a twist, we can suppress the flapping motion during rotation. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also offer suggestions for brushes suitable for your specific application. Here, we will introduce an example of a spiral cone brush made with nylon wavy bristles (a roll brush with a dome-shaped tip). You can clearly see the condition of the tip. We are currently offering two explanatory documents by brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific application. Here, we would like to introduce an example of a spiral cone brush that can have dome-shaped bristles at the tip of the roll brush. While the density of the dome part may be lower, the density of the other parts of the roll brush can be designed to be either higher or lower as needed. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the "Catalog Download" section. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific needs. Here, we would like to introduce an example of a roll brush with a dome-shaped tip, known as a spiral cone brush. We are currently offering two explanatory documents from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the "Catalog Download" section. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. You can consult us about your desired bristle materials and shapes, and after hearing about your challenges, we will also propose brushes suitable for your specific needs. Here, we introduce an example of a "spiral cone" that has a cylindrical brush attached to the tip of a channel-type roll brush, with additional bristles at the front. While a typical spiral cone is dome-shaped, this brush is trimmed to a square cut. It effectively cleans even the corners of the inner surface of cylindrical containers. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please check them out via the "Catalog Download." *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome inquiries regarding desired bristle materials and shapes, and after discussing any challenges you may have, we also provide suggestions for brushes suitable for your specific application. Here, we introduce the "Spiral Cone Brush," which features a cylindrical brush attached to the tip of a channel-type roll brush, designed to create a dome shape at the end. The Spiral Cone is equipped with a universal joint, allowing the tip to bend, making it a swivel type. It is designed to enable smooth cleaning by bending the neck in cases of gentle curves. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look at them via the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific application. Here, we introduce a case study of an embedded brush with helicoil screw fastening. A helicoil is inserted on the back side of the base to ensure secure screw fastening. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please check them out via the "Catalog Download." *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. You can consult us about your desired bristle material and shape, and after hearing about your challenges, we will also propose brushes suitable for your specific needs. Here, we would like to introduce an example of an embedded brush called a "polisher." It is embedded into a round PVC base with holes. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we can also suggest brushes suitable for your specific needs. Here, we would like to introduce an example of implanted brushes used in precision machinery manufacturing equipment. We can even deliver them with mounting hardware included. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Collection" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome inquiries about your desired bristle materials and shapes, and after hearing about your challenges, we also offer suggestions for brushes suitable for your specific application. Here, we introduce an example of a pitch-wound roll brush. It is wound with gaps. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look from the "Catalog Download" section. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. Of course, we welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also provide suggestions for brushes suitable for your specific needs. Here, we would like to introduce a case study of a PPS roll brush. This brush features PPS (a bristle material that excels in heat and chemical resistance) wrapped around a stepped shaft in a channel. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please check them out from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times and from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we also propose brushes suitable for your specific needs. Here, we introduce an example of a brush wrapped around a pipe, designed to accommodate a φ25 shaft. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we can also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a tapered bristle roll brush. Our company can accommodate tapered shapes as well. Please note that there are limitations on bristle materials and dimensions, so feel free to inquire. We are currently offering two explanatory materials from brush professionals! "How to Properly Select Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please check them out from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We welcome consultations regarding your desired bristle materials and shapes, and after hearing about your challenges, we can also propose brushes suitable for your specific needs. Here, we would like to introduce an example of a roll brush for food factories. It is impossible to completely eliminate broken or shed bristles. The green brush is designed to make it easier to detect any shedding that may occur, as there are few green food items in food factories. We are currently offering two explanatory materials from brush professionals! "How to Properly Choose Bristle Materials for Industrial Brushes (with Chart)" "Solving On-Site 'Problems' with Brushes! Technical Proposal Case Studies" Please take a look at them from the <Catalog Download>. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we performed bending processing on a channel straight brush to fit within the range of the metal fittings. Since it is physically impossible to bend a brush of this width as shown in the photo, we used two brushes to achieve the desired width. They are then attached to the metal fittings using welding. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We look forward to your wonderful inquiries and consultations regarding brushes. [Case Overview] ■ Bending processing of the channel straight brush to fit within the range of the metal fittings ■ Using two brushes to achieve the desired width ■ Attached to the metal fittings using welding *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where a channel linear brush was attached to a flat bar. The feature of this case is that the brush bristles are facing each other. Common examples are inward-wound coils or inward-wound ring brushes, but this time it was a rare case with a linear brush request. Our company manufactures and sells custom industrial brushes with short lead times and from a single unit. 【Case Overview】 ■ Channel linear brush attached to a flat bar ■ Brush bristles are facing each other ■ A workpiece is passed through the center to remove dirt and other contaminants ■ Bristles made of PPΦ0.3 with waves are used ■ The bristles are designed to overlap in the center to increase resistance *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where five channel straight brushes were arranged side by side and attached through welding at our company. A round bar was attached to the brush, which is now a single unit, serving as a handle. While there are occasional cases of brushes arranged horizontally like this, the addition of a handle in this instance is quite rare. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Five brushes arranged side by side and attached through welding ■ Round bar attached as a handle ■ Attached from the back through welding ■ Shaft and channel attached through welding *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we manufactured a brush with bending and straight sections. Using a specialized machine for bending, we processed the brush according to the specified radius provided by the customer. We adjusted the length to ensure that the straight sections were well-preserved and made fine adjustments to match the prepared template. While the rough parts were processed using machines, the final assembly was completed by hand. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. [Case Overview] ■ Brush with bending and straight sections ■ Processed using a specialized machine for bending according to the specified radius ■ Length adjusted to preserve the straight sections ■ Fine adjustments made to match the prepared template ■ Rough parts processed by machine, final assembly completed by hand *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we welded channel straight brushes onto flat bars. While it is common to attach brushes to fittings using welding, in this instance, we attached brushes to both the front and back sides of the flat bar. Additionally, the small brushes have a processing called "notching." Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. [Case Overview] ■ Welded channel straight brushes onto flat bars ■ Attached brushes to both the front and back sides of the flat bar ■ Small brushes have a processing called "notching" *For more details, please download the PDF or feel free to contact us.
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Our company manufactures brushes using what is called "plant fibers." As the name suggests, "plant fibers" are hair materials made from plants. There are three types: "pakin," "palm," and "fern." We differentiate the use of plant fiber materials according to the work, just like other fiber materials. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. We look forward to your wonderful inquiries and consultations about our brushes. [Types] ■ Pakin ■ Palm ■ Fern *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case of producing small straight brushes at our company. The photo shows a large number of channel straight brushes. The size is 20mm wide and 30mm high. Even such a small brush works effectively. Additionally, it is common to receive large orders for small brushes. There are possible dimensions for production depending on the channel size, so please inquire. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Size: 20mm wide, 30mm high ■ Possible dimensions for production vary by channel size, so please inquire ■ Each brush is made by hand ■ If the quantity is large, there may be a risk of extended lead times *For more details, please download the PDF or feel free to contact us.
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Regarding the "width" of the bristle tips of the channel brushes manufactured by our company, we would like to explain. Even if brushes are made with the same gauge channel using different types of bristles, wire diameters, or wave processing, the width can vary. Therefore, we kindly ask for your understanding that we cannot accommodate requests for "specific bristle tip widths." Our company manufactures and sells custom industrial brushes with short lead times and from a minimum order of one piece. 【Overview】 ■ The width varies depending on the type of bristle ■ Specific width requests for bristle tips are not possible ■ Minor adjustments to channel width are possible *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the fiber material called "Kornex" that we handle. It is a material with excellent resistance to high temperatures, with a melting point of 280°C and a maximum usage limit of below 200°C. It is resistant to most acids, alkalis, and organic solvents. We recommend this fiber material for environments where brushes are used under special conditions (high temperatures or chemicals). We can provide samples of the fiber material, so please feel free to contact us. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ A material known as ultra-heat-resistant fiber with excellent resistance to high temperatures ■ Melting point of 280°C, maximum usage limit below 200°C ■ Resistant to most acids, alkalis, and organic solvents ■ The stiffness feels crisper compared to PP (polypropylene) ■ We handle yellow fibers with diameters of Φ0.25 and Φ0.35 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case of manufacturing a product that we call a channel cup brush with fittings. The manufacturing method is similar to that of a regular cup brush. First, we create the brush in a straight line. Then, we perform bending processing to shape it into a cup. The hair material is cut while in a straight state, based on a template, and done manually. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 - The brush is cut in a serrated manner while in a straight state, and bending processing is carried out in a later step. - Even small brushes with an outer diameter of Φ45mm and a hair length of 10mm can undergo this processing. - The cutting is done manually based on a template while in a straight state. - By extending the tips, the brush can effectively reach the desired areas. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we produced a product referred to as a channel cup brush with fittings. We created a double-row cup brush with different outer diameters, fixed by welding. Additionally, we attached the necessary fittings for installing the brush onto machines and other equipment. Since the channel is made of metal, it can be directly attached to the channel part through welding. As a result, concerns regarding weight and other issues can be eliminated. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Created a double-row cup brush with different outer diameters, fixed by welding ■ Attached necessary fittings for installing the brush onto machines and other equipment ■ The channel is made of metal, allowing for direct attachment to the channel part through welding ■ Concerns regarding weight and other issues can be eliminated ■ Brush material used is nylon with a diameter of 0.3 mm *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of a product we refer to as the Channel Straight Brush FB (Flat Bar). The main feature is the noticeable length of the bristles at first glance. The height of the brush is an impressive 400mm. The bristle material used is black nylon with a diameter of 1.5mm. It is primarily used for privacy screening and preventing light intrusion. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Installed by welding so that the channel overlaps with the fittings ■ Brush height is 400mm ■ Bristle material is black nylon with a diameter of 1.5mm ■ The channel used is the largest #13 available from our company *For more details, please download the PDF or feel free to contact us.
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Although it is a small brush, we wanted to ensure it has a substantial amount of bristles. Here, we introduce a case where we devised and manufactured a solution to meet such requests. Since the maximum outer diameter is only Φ40, we addressed this with a double arrangement of Φ40 and Φ34 using a #3 channel. However, the center exceeds the limit for bending processing, so we used a straight brush for that part, utilizing a #5 channel. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Cup brush with an outer diameter of φ40 and fittings ■ Double arrangement of outer diameters φ40 and φ34 ■ Straight brushes of different lengths installed in the center ■ Bristle material: Nylon φ0.3 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce an example of an internal winding ring brush attached to a fitting at our company. The brush is attached to a round fitting and installed on the machine using screws and other fasteners. The components are determined according to the basic machine design, and the shape of the brush is specified afterward. Therefore, there are considerable limitations during production. However, utilizing our channel brush's characteristic of "flexible design capability," we respond to these challenges. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Main Applications】 ■ Used as a seal to prevent burrs and other debris generated during machining from entering prohibited areas. ■ Removal of leftover debris from machining processes such as turning round bars. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we manufactured a channel straight brush with fittings. Since it is to be installed as a part of a machine, the shape of the fittings is prioritized for decision-making. After that, the shape of the brush is determined. Therefore, the brush that is added later requires flexible adaptation to the shape. Even in such situations, we will respond by leveraging our "freedom of design." Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Manufactured to function as a component with a brush ■ The shape of the fittings is prioritized for installation as a part of a machine ■ Flexible adaptation to the shape is required for brushes added later ■ Responding by utilizing "freedom of design" *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of a product we call a channel radial brush. The round rod of the shaft is only Φ10, and the brush is attached to it. Due to the small outer diameter, the brushes that can be attached are limited. However, there is a desire for a bit more volume. This is a case we handled in response to such a request. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Total length: 53mm ■ Round rod diameter: φ10 ■ Channel straight brush attached to the round rod to achieve φ60 ■ Material used for bristles: Nyφ0.2 ■ Channel used: SUS#3 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of a product that we refer to as a channel brush with R. The "R" refers to brushes that have undergone "bending processing." The product in this case corresponds to a ring brush. It is a rare item where the R brush is attached to the axis by welding. Additionally, it is quite small, with a total length of only 130mm. However, even such a small item can be manufactured with bending processing due to the "flexible design capability" of channel brushes. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ Welded attachment at the specified position ■ φ5 axis ■ Bristle material is SUS φ0.3, classified as metal wire ■ Total length 130mm ■ D-cut processing *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where a flat bar (FB) was welded onto a channel straight brush at our company. The FB is used as a handle, allowing it to be used like a paintbrush. By angling the FB, it becomes easier to clean areas that are typically difficult to reach. We used the largest #13 channel we offer. Even though the brush is small, with a width of 40mm and a height of 49mm, it has a substantial amount of bristles. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 - FB (flat bar) welded onto a channel straight brush - Used as a handle to function like a paintbrush - Allows for smooth cleaning of difficult-to-reach areas - Utilizes the largest #13 channel we offer - Small brush with a width of 40mm and height of 49mm, yet has a good amount of bristles - Bristle material is classified as a chemical fiber, using PP (polypropylene) Φ0.2 *For more details, please download the PDF or feel free to contact us.
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This document provides a detailed explanation on how to correctly select the bristle materials for industrial brushes. It outlines the criteria for selecting brushes and explains the bristle materials used in industrial brushes, including metal wires, synthetic fibers, animal fibers, and plant fibers. Additionally, to help you choose from the four common patterns of industrial brush applications, we present recommended bristle materials in a flowchart format. Please feel free to download and take a look. 【Contents (partial)】 ■ Criteria for selecting brass ■ Choosing materials for industrial brushes ■ For those considering use in harsh environments (high heat, organic solvents) ■ For those considering metal wires for polishing, stripping, deburring, etc. ■ If you need to remove or eliminate static electricity *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we implemented a processing technique called "slimming" on channel straight brushes. Slimming is a process that removes bristles down to the height of the channel, allowing for changes in the shape of the bristles according to the needs during work. Our company manufactures and sells custom industrial brushes with short lead times, starting from a single unit. 【Case Overview】 ■ The shape of the bristles can be changed according to the needs during work. ■ The bristles used are nylon with a diameter of 0.2 mm. ■ Processing is possible not only with synthetic fibers like nylon but also with hard materials like metal wire. *For more details, please download the PDF or feel free to contact us.
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