サンエス工業 List of Products and Services

We provide "chip conveyors" that attract and transport various types of chips and shavings, including magnetic, non-magnetic, chip-shaped, and curled forms. - "Magnet-type chip conveyor" that reduces the risk of operational failure due to jamming. - Products tailored to needs, such as "scraper type and hinge type." - "Centralized conveyor" that transports chips discharged from multiple machine tools with a single conveyor. - "Coolant purification unit" that extends the lifespan of coolant liquids. 【Features】 - Compatible with various chips and shavings, including magnetic and non-magnetic materials, chip-shaped, and curled forms. - Reliable chip attraction due to high magnetic force and magnet arrangement (magnet-type chip conveyor). - Equipped with safety devices such as proximity sensors for detecting drive motor rotation and torque limiters. - Magnet-type chip conveyor with no risk of jamming. - Sturdy hinge conveyor construction. *You can view the comprehensive catalog via PDF download. Please feel free to contact us for inquiries.*

• Conveyor

We propose solutions for the handling of chips in cutting, grinding, polishing, and cleaning, as well as the filtration and recovery of coolant liquids. Regardless of the type of coolant, whether oil-based or water-soluble, or the material of the chips, we create an optimal filtration system that provides a high-quality working environment on-site, reduces maintenance time, and lowers running costs. Our chip conveyor features high safety with no risk of entanglement. We also propose conveyors suitable for transporting not only cutting chips but also press scrap.

• Filtration Equipment

At San-Ei Industrial, we accept orders for the design and manufacturing of coolant systems capable of processing chips from castings, iron, aluminum, and more. We cater to a wide variety of needs, including the processing of cutting, grinding, and polishing chips. We can conduct on-site surveys and meetings anywhere in the country. We will propose suitable coolant purification systems. We also have videos available on YouTube, so please take a look. 【Examples of Production】 ■ Chip conveyors (magnetic type, scraper type, hinge type, screw type, etc.) ■ Secondary filtration systems such as filters, magnets, and cyclones ■ Magnetic separators (High Mag Separator) ■ Coolant tanks (reducing sludge accumulation in the tank) *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Mechanical Design

The "Magnet Separator (Comb Type)" is a primary filtration device for coolant that enhances sludge adsorption efficiency and improves the cleanliness of coolant liquid. By making the magnetic roll have a textured shape, the area for sludge adsorption is expanded. The textured magnetic roll allows magnetic sludge to adhere to the recesses, where it can also capture abrasive particles and be discharged together with the magnetic sludge. Additionally, by managing the liquid level gauge, the adsorption limit in the recesses is detected, and the magnetic roll is rotated to discharge the contents outside the machine. 【Features】 ■ Comb-type magnetic separator ■ Textured magnetic roll ■ Expanded sludge adsorption area (approximately 1.6 times compared to standard type) ■ Magnetic sludge adheres to the recesses ■ Detection of adsorption limits in the recesses through liquid level gauge management *For more details, please refer to the external link page or feel free to contact us.

• Filtration Equipment

At Company N, lubrication management of oil was conducted using filters and oil purifiers. In the case of this injection molding machine, there were issues with abnormal sounds from the pump and malfunctioning valves, and a large amount of sludge had accumulated at the bottom of the tank and in the filter. Therefore, a microseparator was introduced. According to the analysis results of contaminants using emission spectrometry, the amount of contaminants decreased from 74.2 mg before the installation of the microseparator to 35.9 mg in just one month, effectively halving the amount. Improvements were observed in the elimination of abnormal sounds from the pump, the resolution of valve malfunctions, and the prevention of the spread of sedimentary contaminants. [Case Overview] ■ User: N Automobile ■ Machine: Injection Molding Machine ■ Tank: 3200L ■ Oil Used: Wear-resistant Hydraulic Oil ■ Product Adopted: 15 units of MSR-200 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

In the bearing industry, the first issue that is often raised is the grinding machine. Particularly, the processing fluid often becomes a problem, but in this case, we will explain the purification of hydraulic oil. The machine is a PSG-52A from Company 0, and the oil used is Nippon Oil's Uniway D32. The high oil temperature, the tank retaining heat, excessive air intake, valve burning, filter clogging, and rapid oil degradation were the main issues. To address this, we first attached an elbow to the opening of the return pipe to prevent the return oil from blowing up settled contaminants towards the tank's side wall. Additionally, we modified the structure by adding a partition plate between the oil return and suction to create a recirculating cleaning tank. As a result, the oil temperature dropped to about 40°C, there were no valve troubles, filter clogging was resolved, and the oil's lifespan was extended. [Case Summary] ■ User: Company K (Bearing Manufacturer) ■ Machine: Surface Grinding Machine ■ Tank: 50L ■ Pump: 20L/min. ■ Product Used: One unit of MSR-200 type *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Until around 1975, Company T frequently experienced seizure issues with the fluid bearing section connecting the automatic grinding machine and grinding wheel in the crankshaft processing line, requiring long repair times each time. To address this, two units of the micro separator (model MSR-200) were installed, and a two-month trial was conducted. As a result, it was confirmed that the cleanliness of the oil was improved, eliminating troubles. Company T planned to systematize the cleaning tank along with its unique machine function improvements. 【Case Overview】 ■ User: Company T (automobile manufacturer) ■ Target Equipment: Automatic grinding machine ■ Tank: 250L (overflow type) ■ Pump: 129L/min (constant discharge type) ■ Adopted Product: 10 units of MSR-200 model *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This is a case study of hydraulic operating oil for a medium-sized injection machine. The target machine is a molding machine manufactured by Company A with a clamping force of 450 tons, and the tank has a capacity of 1600L, using a direct pressure surge type stirring system, producing household plastic products. Coincidentally, the oil gear pump of this machine broke down, necessitating a replacement, and along with the oil change, a micro-separator was installed. Even after three months, the effects of the micro-separator have been fully realized, and concerns about trouble occurrences have disappeared. Additionally, even after one year, there are hardly any residues observed, and the cleanliness has been maintained without further oil changes. [Case Summary] ■ User: Company S (Resin Product Manufacturer) ■ Machine: Injection Molding Machine ■ Tank: 1600L ■ Pump: Direct Pressure Surge Type ■ Adopted Product: MSR-200 Type, 16 units *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We will introduce the case of Company F, which promoted TPM activities and received the "PM Business Site Award." When a magnetized needle was inserted into the oil, it was determined that contaminants were adhering to the surrounding area, making magnetic contamination management possible. Furthermore, upon investigating the relationship between the level of contamination and the variation in the stroke of the work drive cylinder, it was found that higher levels of contamination corresponded to greater variation. As a countermeasure, the Suness cleaning tank system was adopted, and additional measures were implemented to prevent the intrusion of fine cutting chips generated during grinding. As a result, in just half a month, the cleanliness of the oil reached NAS grade 8, and the processing accuracy of the products, which had been forced to slow down to 63% of the standard cycle time, was able to speed up to 110%, thereby increasing overall equipment efficiency. [Case Overview] ■ User: Company F (Tool Manufacturer) ■ Target Equipment: Tooth Profile Grinding Machine ■ Tank: 80L ■ Pump: 34L/min (Constant Discharge Type) ■ Adopted Product: 1 unit of MSR-200 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This time, we would like to introduce a case where a surface grinding machine uses both hydraulic oil and lubricating oil. At Company T's G factory, there was no previous experience with micro-separators, so this surface grinding machine was chosen as a trial. The tank structure of the surface grinding machine is not of the long flow type, but the return and suction parts of the oil are separated, and it was installed without modifying it to a circulating type to observe its performance. After the installation of the micro-separator, an oil analysis conducted two and a half years later showed that everything was progressing smoothly without any issues, and it is expected to continue being used in the future. [Case Study] ■ User: Company T (Bearing Manufacturer) ■ Machine: Surface Grinding Machine ■ Tank: 120L ■ Pump: 25L/min ■ Product Used: One unit of MSR-200 type *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We are using water-glycol hydraulic fluid, and issues have arisen due to its characteristics; however, I report that these are gradually being resolved after the installation of the microseparator. To confirm the effectiveness, we conducted a monitoring of the hydraulic fluid, comparing machines with and without the microseparator over a six-month follow-up period. When comparing the condition of the oil after six months through microscopic observation, machine A, which does not have the microseparator installed, showed floating contaminants (scum) specific to water-glycol and foreign contaminants, indicating a high level of contamination and unstable oil properties. In contrast, machine B, which has the microseparator installed, demonstrated its effectiveness, maintaining a low level of contamination and a stable condition. [Case Summary] ■ User: Company H (automotive parts manufacturer) ■ Machine: Cylinder head casting machine ■ Tank: 400L ■ Pump: (approximately 80L/min) ■ Products used: 5 units of MSR-200 type ■ Oil used: Swafluid HQ (water-glycol) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Company C has begun specific investigations into whether contaminants in lubricating oil can be removed using filters and micro-separators, and they have requested oil analysis from our company. In horizontal injection molding machines, there is a high incidence of moisture contamination, making the recycling of lubricating oil difficult. However, in the case of vertical machines, it has been determined that purification with a micro-separator is possible, and testing has commenced. Analysis of the lubricating oil in use revealed that most of the contaminants were minute metal particles. As a result of the analysis, it was demonstrated that the oil in the lubrication section was in a condition close to that of new oil, with no issues regarding viscosity. [Case Summary] ■ User: Company C (Injection Molding Machine Manufacturer) ■ Machine: Vertical Injection Molding Machine ■ Tank: 25L ■ Pump: Drip Lubrication ■ Product Used: MSR-200 Type, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The tank used before the MS system had a poor structure of "a straight line from return to suction," and due to the low position of the suction strainer, it easily sucked in sediments, resulting in an oil cleanliness level of class 11. To enhance the purification effect by calming the oil, an elbow was installed at the cut of the return pipe when setting up the micro-separator. Additionally, a partition plate A for circulating the oil and a partition plate B for trapping sediments immediately after the return were bolted to the outer plate of the tank. As a result, the deterioration of the oil was prevented by implementing a cleaning tank system, allowing the oil to be used continuously for about 4 years, achieving a cleanliness level of class 8 according to NAS standards. Furthermore, there were no equipment failures, and filter clogging was resolved. [Case Summary] ■ User: Company A (bearing parts manufacturer) ■ Machine: Single-purpose machine (cutting inner and outer rings of bearings) ■ Tank: 100L ■ Operating Oil: Shell Teras Oil #25 ■ Adopted Product: 1 unit of MSR-200 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

At Company N, the vane pump operating at 140 kg/cm² was emitting abnormal sounds, and the solenoid valves frequently malfunctioned, necessitating weekly inspections and solenoid valve replacements every six months. Additionally, tank cleaning and oil replacement with new oil were conducted annually, but oil degradation due to contamination progressed within about six months. To address this, the tank structure was transformed into a cleaning tank that allows the oil to flow calmly, and to supplement the tank capacity with a QC ratio of 4, a microseparator was installed at a ratio of one unit per 50 liters. Before the measures were implemented, the oil used for one year was extremely contaminated and outside the NAS grade. However, analysis one year after the measures showed a NAS grade of 8, and the weight analysis indicated that the contamination weight in 100 ml was 1.25 mg, maintaining a state of "almost no contamination from new oil." 【Case Summary】 ■ User: Company N (Spring Manufacturer) ■ Machine: Rolling Mill (Auxiliary Hydraulic) ■ Tank: 2,000L ■ Pump: 500L/min ■ Adopted Product: MSR-200 model, 32 units *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce a case study regarding the testing and adoption of a cleaning tank system in conjunction with the tank opening inspection during oil replacement, using a device called "Swimming Roll" that provides a glossy finish to paper at a paper mill. The machine has been in operation for three years without any significant issues. According to internal standards, oil replacement is scheduled every three years, but the used oil has shown noticeable NAS 11 level contamination and sediment. In this test adoption, we intentionally did not perform the oil replacement in the third year, allowing users to experience the purification capabilities of the cleaning tank system. As a result, the cleanliness of the hydraulic and lubrication oil for the Swimming Roll has maintained a high level of cleanliness, measured at below 1 mg using the gravimetric method, six months after the test adoption. 【Case Overview】 ■ User: K Paper Mill ■ Machine: Swimming Roll ■ Tank: 400L (for hydraulic and lubrication use) ■ Used Oil: Idemitsu Daphne Mechanic 100 ■ Adopted Product: MSJ-400*280 (custom-made unit) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This time, we would like to introduce a report stating that the process capability index (Cp value) of lathe machining has dramatically improved due to the purification of hydraulic operating oil. The single-spindle lathe is a type of automatic lathe that rotates bar stock to cut its outer shape. It automatically chucks the bar stock processed to a specified length, performs rough cutting of the outer shape, and then carries out finishing cuts. The cleanliness of the hydraulic operating oil was classified as "outside grade" according to the NAS standard, and the equipment's Cp value was 0.65 (estimated defect rate: 22%), indicating that rework on the processed products was necessary. A partition plate was installed using the mounting bolts of a microseparator. The drain from the pump was also modified to return to the oil return side. As a result, after three months, the cleanliness of the hydraulic operating oil improved to grade 9 according to the NAS standard, and the equipment's Cp value increased to 0.96. After nine months, it reached grade 8, and the equipment's Cp value improved to 1.33. 【Case Summary】 ■ User: X Parts Manufacturer ■ Machine: Single-Spindle Automatic Lathe (Roll Forming Diameter Processing) ■ Tank: 60L ■ Products Used: Two units of MSR-200 model *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Currently, chip removal machines are classified into five types in the catalog based on differences in the removal mechanism: TC-M type, TC-S type, TC-F type, TC-N type, and TC-P type. However, to meet various conditions, the number of variations for each type is increasing. In this document, we will introduce the representative 'TC-M type', which uses magnets to remove chips. The "2-point connection type" is a straight type suitable for small flow rates, and due to its simple structure, it is the lowest priced. The "3-point connection type" is a removal machine that can be used for medium flow rates, and compared to the 4-point connection type, it has a simpler structure, making it more affordable. In addition, there are also "4-point connection type," "6-point connection type," and "5-point connection upper feeding type." 【Overview of Listings】 ■ 2-point connection type ■ 3-point connection type ■ 4-point connection type ■ 6-point connection type ■ 5-point connection upper feeding type *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the Mag Bar implemented by San-Ei Industrial Co., Ltd. In the gear manufacturing industry, there was a frequent occurrence of defects due to scratch marks on grinding machines. As a solution, we introduced two sets of five Mag Bars. As a result, the defect rate caused by scratch marks and the accumulation of chips in the tank decreased. Our company develops, manufactures, and sells filtration devices for working machine hydraulic oils, lubricants, and coolant liquids. Please feel free to consult us when needed. 【Case Overview】 ■Industry: Gear Manufacturing ■Processing Machine: Grinding Machine ■Problem: Frequent defects due to scratch marks ■Solution: Introduced two sets of five Mag Bars *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

At San-Ei Industrial, we manufacture and sell coolant filtration products that are essential for machine tools. By efficiently collecting sludge, we achieve reductions in recycling costs, among other benefits. <Product Introduction> ■ Continuous centrifugal de-oiling machine for cutting chips "Spin Separator" This high-efficiency machine achieves a de-oiling recovery rate of 90-95%, reducing recycling costs for cutting chips through de-oiling. Additionally, it features replaceable wear parts, lowering maintenance costs. It separates cutting oil and chips with high efficiency, contributing to environmental protection. ■ Continuous discharge device for grinding chips "High Mag Separator (Magnet Roll Separator)" This device significantly improves sludge recovery rates by increasing the contact area of the coolant with the magnet. Furthermore, by changing the rotation speed of the magnet roll, the sludge recovery rate can be enhanced. For more details, please contact us or download the catalog.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment

The "Magbar" is a device that uses a powerful magnet (ferrite magnet) to attract iron-based chips and capture them within the tank. It attracts chips in the coolant tank's flow path. Cleaning can be done without special jigs or tools. We provide custom designs tailored to the size of the tank. 【Features】 ■ Compact design ■ Zero consumables ■ Reduced frequency of tank cleaning ■ Easy installation inside the tank ■ Usable with various processing machines such as cutting, grinding, and polishing *For more details, please refer to the PDF document or feel free to contact us.

• Wastewater/wastewater treatment equipment

Since its establishment, San-Ei Industrial Co., Ltd. has been engaged in the development and manufacturing of purification devices for hydraulic oils, lubricants, cutting oils, and other fluids used in machine tools, utilizing magnet-based technology. Currently, we manufacture and sell chip conveyors, coolant units, various filtration devices, and other related products, focusing on contamination management of hydraulic oils and lubricants through tribology. Featured Products: - Chip Conveyors - Centrifugal Oil Separators - Coolant Purification Units - Filtration Filters - Various Magnets *For more details, please download the PDF or contact us.

• Wastewater/wastewater treatment equipment

"Magbar" is a product that removes and adsorbs metal shavings from coolant liquid using a powerful magnet (ferrite magnet). It is installed in the coolant tank's flow path and adsorbs fine shavings that could not be removed in the primary processing. [Features] ■ Compact design ■ Zero consumables and low cost ■ Can be cleaned without special jigs or tools ■ Usable with all types of processing machines, including cutting, grinding, and polishing.

• Wastewater/wastewater treatment equipment

The cutting coolant filtration product, magnetic chip conveyor, is a continuous chip removal device. Based on many years of experience and know-how as a manufacturer of magnetic devices, it features a special magnetic structure that reliably attracts chips and improves removal capacity. Since all rotating parts and the magnetic section are integrated within the conveyor, it has a trouble-free structure with excellent safety. It is equipped with a proximity sensor for detecting the rotation of the drive motor and a torque limiter on the drive side as standard, which protects the conveyor body and drive motor from overload through emergency stops and slip detection in case of an overload. For more details, please contact us.

• Filtration Equipment
• Conveyor

The grinding coolant filtration product, Stretch Filter, is a long-lasting filter that maintains a filtration precision of 10μ or less, regardless of the material of the workpiece (magnetic, non-magnetic, or abrasive). Sludge accumulates from the bottom, and its weight causes the filter element to extend. This increases the filtration area while preventing a decrease in the flow rate of the coolant liquid. The filter case is transparent, making it easy to check the collection of sludge. Additionally, a red line indicating the replacement guideline is marked on the case, simplifying the understanding of the filter replacement cycle. Its simple structure allows for one-touch replacement of the filter even while in operation. Furthermore, it has been designed to be lightweight, making it easy to place on a cart, and it can be used offline for continuous cleaning of the tank. Depending on the specified flow rate, the unit can be installed in parallel with 1 to 4 units. It is also possible to install a four-unit setup from the start and stop the piping in areas that are not needed. For more details, please contact us.

• Filtration Equipment
• filter

The cutting coolant filtration product, Stretch Filter, is compatible with any processing material. Sludge accumulates from the bottom, and its weight causes the filter element to stretch. This increases the filtration area while preventing a decrease in coolant flow rate. The filter case is transparent, making it easy to check the accumulation of sludge. Additionally, there is a red line on the case as a replacement guideline, making it easy to understand the filter replacement cycle. Thanks to its simple structure, the filter can be easily replaced with one touch even while in operation. It is also lightweight, allowing it to be easily placed on a cart, and can be used for offline tank cleaning. Depending on the specified flow rate, the unit can be installed in parallel with 1 to 4 units. It is also possible to install a 4-unit system from the start and stop the piping in areas that are not needed. For more details, please contact us.

• Filtration Equipment
• filter

The Kyuro Filter for grinding coolant filtration is compatible with any processing material. Sludge accumulates from the bottom, and the weight causes the filter element to extend. Rubber hoses are used on both the IN and OUT sides of the coolant, allowing for visual confirmation of changes in coolant cleanliness. Its simple structure enables one-touch replacement of the filter. Since the air in the factory serves as the power source, cleaning can be done for each tank. For more details, please contact us.

• Filtration Equipment
• filter

Contamination management of operating oil and lubricating oil: The micro separator eliminates all contaminants and energy effects that negatively impact the function of the targeted machinery, preventing oil degradation and maintaining and continuing optimal function and productivity, thereby achieving energy savings and conservation. A special assembly is applied to the permanent magnet to create a high and wide effective magnetic field. The use of permanent magnets eliminates running costs. It promotes the aggregation and sedimentation of microscopic contaminants in the oil. Under specific conditions, it also aggregates and sediments non-magnetic materials. For more details, please contact us.

• Filtration Equipment
• Other physicochemical equipment

The 【DT Coolant Unit】 is a dedicated coolant unit targeting drilling and tapping machines among various processing machines. This product lineup allows for the selection of the optimal system under limited conditions. 【Features】 ■ System upgrades for the equipment are possible ■ Usable regardless of the type of chips ■ Floating oil recovery system adopted (patent pending) ■ By adopting standard specifications, total maintenance can be reduced For more details, please contact us or download the catalog.

• Other processing machines
• Other machine tools

【Features】 Applicable to all types of coolant tanks, regardless of the type of processing (cutting, grinding, polishing) or coolant (water-soluble, oil-based coolant). 【Problems with Conventional Tanks】 1. Accumulation of chips in various parts of the tank - Accumulation of chips, which causes the coolant to deteriorate! 2. Inappropriate selection of filtration equipment - Chips that should be filtered out are not being removed due to the use of filtration equipment that is not compatible with the workpiece. 3. Improper installation of filtration equipment - The equipment cannot perform its intended function at 100%. 4. Not fully utilizing the tank itself - The tank is not just a place to store coolant; it can also function as an excellent filtration device. For more details, please contact us.

• tank

The "Spin Separator" is a compact continuous centrifugal de-oiling machine for cutting chips. It achieves a high de-oiling recovery rate of 90-95%, reducing recycling costs for chips through de-oiling. Additionally, it features replaceable wear parts, lowering maintenance costs. By efficiently separating cutting oil and chips, it also contributes to environmental protection. 【Product Lineup】 ■M-200F For more details, please contact us or download the catalog.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment

The grinding coolant filtration product, High Mag Separator (magnetic roll separator), is a continuous discharge device for grinding chips. It is a high-quality series that surpasses conventional products and is ideal for purifying grinding machines. By adopting a special internal structure in the main body of the High Mag Separator, we have significantly reduced the accumulation of sludge inside the unit. The contact area of the coolant with the magnet has been expanded, greatly improving the sludge recovery rate. By adjusting the rotation speed of the magnetic roll according to usage conditions, the sludge recovery rate can be significantly increased. For more details, please contact us.

• Filtration Equipment

The grinding coolant filtration product, the grinding coolant purification tank (for magnetic materials), removes chips from the coolant liquid while maintaining the properties of the oil. As a manufacturer of magnetic devices, we utilize our years of experience and know-how to implement a special magnetic arrangement structure (MSJ type magnet) and expand the purification area, allowing for the high recovery rate of grinding sludge. The sludge collected by the MSJ type magnet can be easily retrieved using the included cleaning scoop. Additionally, the independent structure of the magnetic component facilitates handling and routine inspections, resulting in a safe, trouble-free design. The micro separator (MSR-200 type: with case) is standard equipment, allowing the liquid purified by the MSJ type magnet to pass through the micro separator for secondary purification, enhancing sludge removal efficiency. The standard type coolant purification tank is equipped with a tower-type liquid level gauge, making it easier to visually confirm the liquid level compared to side-mounted types, allowing for easy monitoring of the liquid level condition. For more details, please contact us.

• Filtration Equipment
• tank

As a case study for the introduction of the "Micro Separator MSR-200 model," we will introduce an example of hydraulic oil purification in injection molding machines. Before the introduction, small sedimentary contaminants that could not be removed by filters or oil purifiers would rise due to turbulence in the oil during startup and remain suspended chronically, leading to issues such as control malfunctions in pumps and system circuits. After the introduction, the amount of contaminants was reduced from 74.2 mg/100ml before improvement to 35.9 mg/100ml one month after improvement. Additionally, improvements were observed, including the elimination of abnormal sounds from the pump, resolution of valve operation failures, and a decrease in floating contaminants. For more details, please contact us or download the catalog.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment

"Sumikko-kun" can be easily adjusted to the height of the tank by cutting it and attaching a magnet to the back, allowing for simple R-shaping of the tank. It can be fixed to the tank corner with a one-touch magnet. "Shikikiyasan" can be easily installed as a partition board in the tank by attaching a magnet to the back and placing it on the bottom of the tank. It can be fixed to the bottom of the tank with a one-touch magnet. For more details, please contact us.

• others
• Other consumables

The targeted bed flushing nozzle, flat nozzle, is an energy-efficient nozzle that can flush a target 300mm ahead with a width of 200mm. The tip nozzle can be adjusted to a 45-degree angle (for targeting) and does not change angle with low-pressure coolant. Due to the externally adjustable rotation mechanism, there is no concern about chip clogging. With a flat discharge equivalent to 8mm, it has the cleaning capability of five straight nozzles in one. It ensures energy efficiency with an effective area ratio of more than twice that of the inlet to the outlet, resulting in stronger cleaning power (force) due to reduced pressure loss. Made of PP + POM, it has excellent chemical and oil resistance, making it compatible with most coolant liquids. The mechanism is designed to be adjusted primarily with a wrench to prevent easy angle changes by touching the tip. By inserting a long wrench into the nozzle hole and adjusting the angle of the target position, it becomes more effective. For more details, please contact us.

• nozzle
• Other machine elements

The Smart Lock, a joint for rubber hoses that eliminates pressure loss, is an energy-saving type joint that successfully reduces pressure loss while maintaining easy hose insertion and ensuring an adequate inner diameter cross-sectional area. By securing a larger inner diameter cross-section and utilizing a special structure that enables smooth flow, it minimizes pressure loss, contributing to energy savings such as reduced inlet pressure. Additionally, by attaching a "nipple" to the equipment, the hose can be connected with just one "lock nut," simplifying work and improving efficiency. Furthermore, the components are designed to make important points visible during hose connection work, making it easier to standardize procedures and preventing "construction inconsistencies" and "construction errors" by workers. The Smart Lock is safe as it does not have protruding metal edges after installation, unlike bamboo shoots secured with bands. For more details, please contact us.

• Pipe Fittings

The "SC-1000" is a multipurpose cleaning solution widely used for cleaning and deodorizing in various settings such as public institutions, food factories, metal processing plants, maintenance shops, buildings like hotels and restaurants, as well as inside and outside of airplanes, ships, trains, and automobiles, and for household use. It is ideal for cleaning a wide range of organic stains, from stubborn oil grime on all types of materials to blood stains on fabrics. The "SC-OMNIBRITE ACID" is a plant-based alternative to traditional strong acids that are highly toxic. It is perfect for cleaning applications related to metal processing, such as removing welding burns from parts, pickling parts before plating, and rust removal and prevention. It is also effective in removing inorganic stains like iron and sulfur deposits around water areas such as hot springs, as well as urine scale in toilets. It is gentle on hands and skin, does not produce toxic gases when reacting with strong alkaline liquids, and is safe to use. The "SC-MAGIC PAN" is suitable for cleaning various dishes, cooking utensils, and vegetables and fruits. It is very gentle on the skin and provides a moisturizing effect, making it suitable for use as a shampoo or body soap, especially for those with sensitive skin. For more details, please contact us.

• Cleaning agents

Nd-Fe-B sintered magnets, or neodymium magnets, are used in various fields aiming for miniaturization and high performance, including components for communication devices such as mobile terminals (speakers, sensors), parts for electrical and electronic products, micro speakers, earphones, components for automobiles, hybrid cars, electric vehicles, parts for various motors such as those for HDDs and DVDs, industrial machinery, precision machine tools, multimedia equipment, watches, accessories, various robots, magnetic sensors, various health products, and medical devices. For more details, please contact us.

• magnet

Our magnetic chip conveyor eliminates the issue of machine stoppage due to chip jamming, which is a concern with other models, by designing a structure where the drive unit does not come into direct contact with chips and coolant. Additionally, by using magnets, it enables the removal of fine chips generated during machining. It is particularly adept at handling chips produced during gear processing. We design specifications according to various usage environments and create custom designs based on the material and size of the chips to ensure smooth chip discharge.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment

This is a purification system that uses our unique micro-separator tank to separate not only metal shavings but also contaminants from grinding oil, thereby extending the lifespan of the grinding oil and reducing the occurrence of product defects.

• Filtration Equipment
• Wastewater/wastewater treatment equipment
• tank

We will widen the magnetic roll using high magnetic force magnets and design a dedicated magnetic circuit to improve sludge recovery rates. Additionally, in line with the improvement in sludge recovery rates, we will adopt rubber rolls made of materials that excel in durability and oil resistance for the dewatering rubber rolls. It is also possible to change the rotation speed of the magnetic roll according to the amount of sludge.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment

It is a hydraulic oil purification device using permanent magnets, which forms a magnetic field in the hydraulic oil to charge foreign substances in the oil, causing magnetic materials (such as iron) and non-magnetic materials (such as aluminum) to aggregate and precipitate due to the potential difference. This extends the lifespan of the hydraulic oil and reduces machine failures.

• Filtration Equipment
• Water treatment equipment
• Wastewater/wastewater treatment equipment