光伸舎 List of Products and Services

The "Volume Checker KVC-250" is a sorting machine that uses a 3D sensor to detect the volume of meat, vegetables, frozen foods, and more. If the installation conditions are met, it can be directly installed into existing lines. It enables various sorting capabilities such as "cutting into a certain quantity," "size discrimination of products," and "variety discrimination." 【Features】 ■ No need for lighting installation or adjustment ■ The sensor is not affected by background color, so a dedicated conveyor is not required ■ The detection area width can be produced with a standard of 210mm, and a minimum of 163mm to a maximum of 320mm ★ Our company will exhibit at "FOOMA JAPAN 2023," starting on June 6, 2023. This product will be showcased for the first time. Please feel free to visit our booth. *For more details on product specifications, please refer to the materials. Don't hesitate to contact us with any inquiries.

The "Shape Checker KSC-300" (formerly known as the Parts Finder KPF-300) is a device for distinguishing different varieties, equipped with three functions: matching, distance and diameter measurement, and color discrimination. By using a CIS camera, it captures distortion-free images regardless of the position of the workpiece on the conveyor, making it easy to distinguish different varieties. The working distance (WD) of 50mm also enables the miniaturization of the device. 【Specifications (excerpt)】 Reading width: 300mm Operating distance (WD): 50mm Color method: RGB 3-line Resolution: 600dpi Pixel pitch: 42.3μm *For more details about the product, please refer to the documentation. Feel free to contact us with any inquiries.

The "Picking Counter DAC-80" is a high-speed and high-precision counting machine. It can count small parts and parts with variations in weight, and it also has a correction function to improve accuracy. Additionally, it can be set to not count excessively small debris. 【Features】 ■ High-precision counting of parts that are difficult to weigh ■ Adopts a camera system that allows simultaneous counting of multiple rows, enabling high-speed counting ■ Customizable to meet customer requests *For more details, please refer to the materials. Feel free to contact us with any inquiries.

The digital area counter is precisely a counting robot. It possesses both counting speed that rivals scales and counting accuracy that scales cannot achieve, making it a counting machine capable of counting specified quantities of nuts, screws, connectors, injection-molded parts, die-cast parts, and metal parts, starting from just one piece.

The "DAC-700 Series" is a counting machine designed to count small molded parts such as connectors and buttons. It is an automatic counting system that counts and packages products simply by loading them into the hopper according to the set counting value. It can count and package molded parts with significant variations in weight, such as plated components that are difficult to weigh, as well as extremely small and lightweight parts under 1mm, with high speed and precision. 【Features】 ■ The counting device "Digital Area Counter" can correct for overlapping parts, allowing for high-precision counting. ■ Equipped with a cancellation function that does not count small runner fragments mixed in with molded products. ■ Capable of reading at high speed of 1/10000 seconds. ■ Enables high-speed counting that cannot be achieved with optical sensor counting machines. ■ Counts products with weight variations, such as plated clothing buttons. ■ The use of a first-in, first-out structure and conveyor minimizes damage to products like connectors. *For more details, please refer to the PDF document or feel free to contact us.

The flow of quantity management is attracting attention as an important solution. For example, not long ago, the majority of shipments for cut vegetables such as carrots, radishes, broccoli, and potatoes were based on weight management. However, in recent years, with the rise in health consciousness, businesses that use cut vegetables, such as bento manufacturers, convenience stores, and the senior care food industry, have begun to require ingredient compositions that consider calorie calculations and nutritional balance. In other words, even for vegetables, management has started to include specifics like how many carrots to include in a bento. Additionally, in the case of vegetables, managing shipments on a quantity basis allows for accurate tracking of the number of items needed for shipment, enabling production of only the necessary quantities and contributing to environmentally friendly and economical production by eliminating waste of materials.

The CCD line sensor camera captures the silhouette of objects flowing on the conveyor and is equipped with a counting system that performs calculations using a uniquely developed controller. Even with variations in weight and slight overlaps between ingredients, accurate counting is possible. It supports simultaneous counting of multiple rows, achieving a counting capability of 800 pieces per minute for irregularly cut carrots. 【Features】 - Quick cleaning and setup due to its simple structure - Corrects the count even when ingredients overlap - Effective in situations where managing counts with scales is difficult due to variations in ingredient weight - Can also be proposed for counting industrial parts *For more details, please refer to the materials. Feel free to contact us as well.

The "DAC-90S" is a product capable of counting items with varying weights, such as cut vegetables and frozen foods, at high speed. It features a simple structure that allows for the removal of the conveyor and can be washed with water. It also includes a function to distinguish and output the size of the silhouette of the target objects. It can be suggested not only for food but also for counting parts. 【Features】 ■ High-speed counting of items that cannot be managed with high precision using scales ■ Sanitary design that takes hygiene into consideration ■ Dimensions are 1470(H) × 1600(W) × 650(D) mm (standard specifications) ■ Counting capacity for diced carrots is 800 pieces per minute *For more details, please refer to the materials. Feel free to contact us with any inquiries.

The DAC900-2 digital area counter for frozen food uses a multi-lane feeder to simultaneously count frozen hamburgers, frozen meatballs, frozen croquettes, frozen nuggets, frozen dough, and more with a CCD line sensor camera. Since it employs a CCD line sensor for counting, counting errors caused by sensor dirt do not occur. Additionally, it features a function to cancel out fragments of the products being counted and corrects for overlapping products, allowing for accurate counting. There is no need for the labor of memorizing sample quantities like with scale-based counters; you simply set the desired count on the LCD screen.

Our company offers a "Counting Machine for Food Products" that helps manage the quantity of ingredients, frozen foods, and confectionery items. Using a CCD line sensor camera and our unique controller, it can accurately and quickly count products with a diameter of less than 1mm, as well as products that are difficult to weigh. It can count multiple rows simultaneously, contributing to labor savings, and it also reduces total costs by shortening the layout of the line. 【Features】 - Supports variations in weight and foreign objects such as fragments - Measures up to 8 areas simultaneously with a single camera - Distinguishes products that are too large or too small compared to set values - Determines product overlap - Easy registration and retrieval of product information *For more details, please refer to the materials. Feel free to contact us with any inquiries.

The DATA Count U-60B Plus is a high-speed tabletop counting machine that can accurately count everything from seeds and flower seeds to vegetable seeds. It uses a unique image processing algorithm to recognize seeds from three directions and determine the exact quantity.

The shortage of shipment quantities is an important matter that affects your company's credibility. Anyone can simply input the products, and it will sound an alarm when the set quantity is reached. This counting machine has a wide range of applications, from checking the number of bags of packaged parts to verifying the quantities of condiments and seasonings for meals. Please consider the office counter C-BOX.

The "Digital Area Counter" is a counting management system that replaces scales. It counts food and ingredients at high speed, which cannot be managed with high precision using scales due to variations in single weights or the presence of foreign objects like fragments. It also has the ability to correct for overlapping products and can notify users when it detects something that is clearly a foreign object based on size. It has a proven track record across a wide range of industries, including frozen foods, small packaged products, confectionery, and health foods. We will provide a comprehensive proposal for your desired counting, packaging, container supply, and image sorting systems. 【Features】 ○ Excellent operability and visibility with a color touch panel ○ Standard registration for 200 product types (additional options available) ○ Product registration without complex operations ○ Easy operation to call up products from a list ○ Performance log function included (optional) For more details, please contact us or download the catalog.

The "Package Counter PCU-300, PCU-450" is a parts counter suitable for small lots and a wide variety of items with low counting. It employs a parts feeder with a special separation and sorting structure, allowing for complete separation, which enables counting at high speed from just one piece. 【Features】 ■ Stable supply with a dedicated feeder for counting machines ■ Easy setup change for dedicated feeder products ■ Easy-to-read LCD color monitor ■ Capable of registering 99 products *For more details, please download the catalog or feel free to contact us.

The "Digital Area Counter" is a counting management system that replaces traditional scales. It counts food products and ingredients at high speed, which cannot be accurately managed by scales due to variations in individual weights or the presence of foreign objects such as fragments. It also features the ability to correct for overlapping products and alerts users when it detects objects that are clearly foreign based on size. This system has a proven track record across a wide range of industries, including frozen foods, small packaged products, confectionery, and health foods. We offer a comprehensive proposal for your desired counting, packaging, container supply, and image sorting systems. 【Features】 - Excellent operability and visibility with a color touch panel - Standard registration of 200 product types (additional options available) - Easy product registration without complex operations - Simple operation to call up products from a list - Performance log function available (optional) For more details, please contact us or download the catalog.

The "Digital Area Counter" is a counting management system that replaces scales, and it can be widely used for metal parts such as screws, nuts, and washers, as well as molded parts. It can count parts and food items that cannot be managed with high precision on scales due to variations in weight or the presence of foreign materials like debris and fragments, at a speed that rivals scales. It also features functions to correct overlapping products and to alert users to foreign material contamination. We will provide a comprehensive proposal for your desired counting, packaging, container supply, and image sorting systems. 【Features】 ○ Excellent operability and visibility with a color touch panel ○ Standard registration for 200 product types (additional options available) ○ Product registration without complex operations ○ Easy operation to call up products from a list ○ Performance log function included (optional) For more details, please contact us or download the catalog.

The large metal parts counting machine "Digital Area Counter DAC-300 Series" is a counting machine that uses a CCD line sensor instead of a scale or beam sensor. It counts parts that fall simultaneously in multiple rows at high speed and can package them according to set values. 【Main Application Achievements】 ■ Counting and packaging machine for metal parts, such as screws, nuts, and bolts ■ Counting machine for plastic parts like connectors ■ Counting and packaging machine for electronic components such as capacitors, capacitors, and ceramic parts 【For more details, please download the catalog or feel free to contact us】

The seed counting machine DAC-400/DAC-4000 series is capable of counting small flower seeds as well as vegetable seeds. There is a global trend towards counting and shipping seeds by quantity. Traditionally, seeds were mainly shipped by volume or weight. However, with the increase in F1 seeds and coated seeds, the number of expensive seeds has risen, making quantity sales through counting machines the norm. Additionally, for small seeds like flower seeds, counting is essential during the coating process, and to match the production numbers of rootstocks and scions during grafted seedling production, quantity management through seed counting machines has become indispensable.

The "Shutter-equipped C-BOX" is a small bag counting unit that is effective for managing the shipment of small packaged products such as condiments for bento boxes, as well as for counting forged and die-cast parts. Due to its shutter feature, there is no need to stop the supply of products when linked with packaging machines. Additionally, by linking it with conveyors, smooth shipment management is achieved. 【Features】 ■ Enables efficient shipment management when linked with vertical pillow packaging machines ■ Effective for counting various products such as transparent small bags and metal processed parts ■ Available in air-operated "APC-200A" and motor-operated "APC-200E" *For more details, please refer to the materials. Feel free to contact us with any inquiries.

Since a CCD line sensor is used for sensing, it can cancel out foreign objects below the area, even those with a lot of dust or skin. There is no need to adjust the sensor sensitivity based on the type or size of the seeds, as with sensor types.

■ Stable supply with a dedicated feeder for counting machines ■ Easy setup change for dedicated feeder products ■ Equipped with an easy-to-read LCD color monitor ■ Capable of registering 99 products ■ High-precision area sensor used ■ Compatible with a wide range of parts without ball replacement

The KBM-300 large bag tube packaging machine is a low-floor, space-saving packaging machine that uses tube-shaped film as packaging material. It is suitable for packaging electronic components and precision parts, as it rarely pinches products in the sealing area. This tube packaging machine can package bags up to 300mm in width and 500mm in length, expanding its range of applications.

It is compact and easy to operate, making it suitable for use as a connector pin insertion machine or an inline packaging machine for molded parts after forming. This packaging machine can also be used for inline packaging of precision parts that are sensitive to dust after manufacturing. Changing the packaging material is very simple. It can handle packaging of all sizes with just one machine. It demonstrates great effectiveness in streamlining counting and weighing packaging when linked with counting machines, weighing machines, or automatic machines. It can be easily connected to the production line and conveyor to create a seamless manufacturing and packaging line. It is equipped with a printing device that allows for free selection of bag printing and also enables lot management.

It can handle counting from 5φ screws and nuts to transparent bags packaged in poly bags with just one machine. It can confirm the number of products coming out of the inspection machine, check for shipment, and perform counting tasks when installed on top of the packaging machine. It is an inexpensive tabletop counting machine.

There are many counting achievements in automotive parts (screws, nuts, connectors, ceramic parts, engineering plastic parts). The digital area counter is precisely a counting robot. It possesses both counting speed that rivals scales and counting accuracy that scales cannot achieve, making it a counting machine capable of counting nuts and screws from a single piece to the specified quantity. The Digital Area Counter DAC-300 series accurately counts the number of plated goods and oily metal parts that vary in weight. Products that an optical sensor counter cannot count accurately due to overlapping can be counted precisely using the overlapping compensation function.

The digital area counter is a counting machine that uses a CCD line sensor instead of a scale or beam sensor. It can count parts falling simultaneously in multiple rows at high speed and can package them according to set values.

The "Digital Area Counter" is a counting machine that accurately counts products with single weight variations and food items mixed with foreign objects such as fragments at high speed. With a CCD line sensor camera and a unique controller, it can count products with a diameter of less than 1mm, as well as products that are difficult to count with sensors or scales. It can count multiple rows and distinguish overlapping products. It can determine whether the product silhouette is larger or smaller than a certain value and output the result. 【Features】 ■ Equipped with a color touch panel that excels in operability and visibility ■ Standard registration of 200 product types, with options for additional registration ■ New product registration is automatically calculated, eliminating the need for complex operations ■ Products can be easily retrieved from a list Retrieval from work instructions using a barcode reader option is also possible *For more details, please refer to the materials. Feel free to contact us with any inquiries.

A packaging machine is not necessary, but I want to shorten the packaging time. Recently, there has been an increasing demand for packaging parts and products in a variety of types and small lots due to cell production and the transportation of parts overseas. The NB-202 is a tabletop packaging machine that handles the opening of plastic bags.

The "DAC-80" is a camera-based counting machine that accurately counts the number of items during parts shipment and storage. It enables precise shipping counts for screws, nuts, plastic parts, and ceramic parts. This system is designed to prevent mistakes associated with picking operations, such as counting errors, product mix-ups, and shipping destination errors. Feel free to contact us for inquiries about counting items less than 1mm in size or for robot-assisted handling of large parts. 【Features】 ■ Does not require much installation space in offices or warehouses ■ Prevents mis-picking of products through barcode management (optional) ■ Easy-to-read counting screen (touch panel) *For more details, please refer to the PDF materials or feel free to contact us.

The "DAC-300 (single-row type)" is a camera-based counting machine that excels in managing small quantities of screws, bolts, nuts, and plastic parts. It can correct and count even when the products overlap slightly in area. You can quickly call up registered products and start counting immediately, and it is also possible to build a system linked with packaging machines and supply machines. 【Features】 ■ Can correct overlaps of up to 3 items ■ Does not detect items that are too small, such as oil droplets or metal shavings, in relation to the products ■ Capable of simultaneous counting in multiple rows *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

The "APC-300" is a count checker that uses a cross-beam area sensor, capable of counting even transparent small bags and thin products. The area sensor automatically adjusts sensitivity simply by turning on the power, eliminating the need for fine adjustments, making it easy for anyone to use. Additionally, it can sort items to the left and right according to set values, allowing counting without stopping the supply from upstream. 【Features】 ■ Suitable for counting small bags ■ Continuous counting is possible ■ No sensitivity adjustment required *For more details, please download the PDF or feel free to contact us.