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We would like to introduce an example of our product installed on a hopper scale. There was a request to minimize the amount of air as much as possible, so we installed a total of four "Blow Disk Mini" units, two at different heights. Depending on the size of the discharge section, it is also possible to install the Blow Disk for a φ600 hopper. In this case, considering the amount of air, our product was adopted. [Overview] ■ Hopper diameter: φ600 ■ Discharge size: φ100 ■ Equipment overview: Target hopper - rotary valve - air transport load cell ■ Target powder: Not disclosed (while the flowability is not particularly poor, bridging occurs without measures) ■ Equipment arrangement: A total of four Blow Disk Mini units installed, two at different heights *For more details, please refer to the PDF document or feel free to contact us.

Although there is an agitator in the hopper to prevent bridging, we have improved the issue of bridging occurring in areas that it cannot reach. The process for implementation began with reviewing the hopper diagram and contents, followed by conducting tests using four "Standard Blowing Disks." The test results were favorable, and we adopted the "Controller (C-SV1)" with one built-in solenoid valve. 【Overview】 ■ Target material: Powdered wallpaper scraps (appearance is cotton-like), bulk density is about 0.2 ■ Hopper: 800×800, 2 vertical sides, 2 inclined sides ■ Discharge device: Screw feeder ■ Mixer: Located near the center of the hopper ■ Situation: Bridging between the mixing blades and the screw feeder ■ Countermeasure: Installation of blowing disks at the bridging area mentioned above (2 disks per inclined side, totaling 4 disks) *For more details, please refer to the PDF document or feel free to contact us.

We received an urgent inquiry from the customer regarding a matter. "It does not drop with hammering (therefore it is likely not suitable for a knocker)," and "based on experience, it tightens with a vibrator" were the situations described. After confirming the sample and hopper diagram, we will inform you of the recommended model, layout, and control examples. The customer has installed items such as a blow disk, and the operating results have been favorable. Based on our past experiences, we provide guidance that aligns with the customer's problem-solving needs. We have been able to assist with a high probability so please feel free to consult us. [Overview] ■ Hopper dimensions: approximately 2000×1800 ■ Discharge: transported by a lower belt conveyor ■ Target item: name undisclosed, appearance resembles compost (bulk density 0.5, moisture content 40%) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the growth of adhesion and issues such as blockage at the hopper outlet were resolved. The hopper dimensions are 600×800, and the discharge section has a diameter of φ100. There are a total of 4 units installed, with 1 unit on each side; 2 units on the steep slope are located near the discharge section, while the 2 units on the gentle slope are positioned slightly higher. The blow disk is a simple device, but the installation position is an important factor for troubleshooting. Please consult with us regarding specific arrangements and controls. 【Overview】 ■ Hopper dimensions: 600×800 ■ Discharge section: φ100 ■ Contents: Not disclosed (the image is of wheat flour containing moisture) ■ Number of units installed: 1 unit on each side, total of 4 units ・2 units on the steep slope are near the discharge section ・2 units on the gentle slope are slightly higher ■ Control: The 4 blow disks are activated one by one with a time delay using the C-SV4 controller. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of a silo installed in a chemical plant. Initially, there were four proposals for the number of Brodie disks to be installed, but to minimize the usage of nitrogen gas, it was decided to install eight disks. We have not seen the target material in this case, but according to the customer, it has "quite poor fluidity." However, after installation, the equipment has been operating without any issues. 【Overview】 ■ Silo diameter: φ1200 ■ Discharge port diameter: φ200 ■ Target material: - Pesticide-related - Particle size: approximately -100μm - Bulk density: approximately 0.6 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disks of this equipment are highly excellent in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case that addresses the issue of "the occurrence of the bridge phenomenon even with the installation of air knockers, where workers have to deal with it each time by poking it with a stick, and we want to improve this situation." In this case, the shaft of the blow disk was supplied using SUS316L. Additionally, the controller box was also made of SUS material. Our company is open to consultations regarding the specifications, including the materials of each component. We look forward to your requests. [Overview] ■ Hopper: Approximately 1000×1600 (the 1000 side is vertical, and the 1600 side has an inclination of about 60°) Discharge is done via a screw feeder. ■ Equipment arrangement: On the 1600 side (the side along the screw: 2 sides), 4 blow disks are installed per side, totaling 8 (all at the same height). ■ Control: The controller, which has 4 solenoid valves built in, sequentially turns on the air in pairs with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where "despite having sufficient slope in the conical hopper, the air knocker could not resolve the rat hole." We have implemented 4 Brodie Disk Minis (BD-08) and 6 Brodie Disks (BD-15), arranging 2 Brodie Disk Minis in two tiers (a total of 4) near the discharge area, and placing 2 Brodie Disks in three tiers (a total of 6) above the Brodie Disk Minis. Our company can provide guidance on suitable arrangements based on your conditions. Please contact us for specific arrangements. 【Conditions】 ■ Conical hopper ■ Slope of 75° ■ Powder characteristics --- angle of repose over 60°, bulk density of approximately 0.8 *For more details, please refer to the PDF document or feel free to contact us.

Due to the occurrence of bridging, the customer implemented modifications to the hopper cone as a countermeasure. The original hopper had a gentle slope, and the diameter of the discharge section was small considering the size of the material. Even after the modifications, bridging still occurred, leading the customer to consult us. After discussing the contents and hopper conditions, we proposed a countermeasure using a blow disk and provided a loan unit. The user conducted effectiveness verification, which yielded good results. 【Overview】 ■ Hopper Diameter: φ1800 ■ Material: Ground polystyrene 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is highly superior in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

We received a contact from a customer stating, "The air knocker and air vibrator are ineffective, so I would like to install the 'Brodisk.'" After providing guidance on the installation, the device was introduced, and the results have been very favorable, receiving high praise. In this case, the customer purchased the equipment immediately after the inquiry, but we offer free lending of our products. You can first try out the effectiveness of this device. Please feel free to take advantage of this. 【Introduction Overview】 ■ Issue: Suppression of the bridging phenomenon occurring on the screw ■ Contents: Pigment fine powder ・ABD: Approximately 0.3, angle of repose: Approximately 50°, adhesion: Yes ■ Hopper: 500×500 (2 vertical sides, 2 inclined sides) ■ Quantity: 1 unit on each inclined surface, totaling 2 units installed ■ Arrangement: The 2 units are at the same height, each offset from the center to the left and right *For more details, please refer to the PDF document or feel free to contact us.

Due to the growth of adhesion and the occurrence of blockages near the hopper discharge area, we have installed a "blow disk" as a countermeasure. Previously, issues were addressed through manual hammering, which resulted in unevenness in the impacted areas. Since the introduction of this equipment, there has been no damage to the hopper, and the on-site personnel have been able to operate smoothly without any extra burden. 【Introduction Overview】 ■ Hopper Overview - Size: 500×600 - Discharge Area: 150×200 - Inclination: Approximately 70° ■ Equipment Arrangement - A standard blow disk (BD-15) has been installed near the discharge area on each side, totaling 4 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

This is an order received from a plant engineering company. The reasons for adopting the "Brodie Disk" include "the schedule is tight, so we want to be thorough" and "there are cost benefits." If you provide us with various conditions, we can guide you to suitable models and configurations that meet your objectives. Please feel free to contact us. We also accept phone inquiries. 【Adoption Overview】 ■ Hopper Size: 1200×1200 ■ Discharge Part Size: 150×150 ■ Contents: PVC powder ・ Particle Diameter - Average approximately 100μm ・ Bulk Density - Loose 0.5, Firm 0.6 ■ Equipment Configuration: One on each side (total of 4) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available.

The customer had previously experienced damage to their air aerator due to the contents becoming clumpy for another reason while using a different air aerator. It has been quite some time since you adopted the "Brodisk," and you have been using it smoothly without any issues. We believe that the elastic disk of this device is extremely excellent in terms of durability and strength. For those who have had problems with other devices in the past or customers who prioritize reliability, we encourage you to give it a try. In addition to lending out products, we can also provide sample pieces of the elastic disk. 【Usage Overview】 ■ Widely used in carbon silos, ash silos, etc. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially from the perspective of foreign matter contamination risk. The silicone disk of this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

We received a consultation from a customer stating, 'Occasionally, a bridge forms inside the hopper, making it impossible to transport.' First, they expressed a desire to see the 'broad disk,' so we promptly sent them the actual product for confirmation. After that, we inquired about their usage conditions and provided guidance on the model and configuration of our equipment, which they have since implemented, and the results have been favorable. [Summary of Conditions] ■ Target Material: Elastomer ■ Shape: Rounded Corner Pellets ■ Hopper Diameter: Φ600 ■ Lower Discharge Diameter: Φ100 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

A bridge has occurred in the hopper of the screw feeder for quantitative supply, and to resolve this, we have adopted the "Brodisk." After receiving inquiries from the customer, we provided detailed advice on the layout and control, leading to a solution to the problem. This equipment is not complex, but the layout is important. We have experience in various sites, so please feel free to consult or contact us. 【Implementation Overview (Partial)】 ■ Target Equipment - Hopper of the screw feeder ■ Hopper Shape and Dimensions - Approximately 1200×1500 (the 1200 side is vertical, and the two 1500 sides are inclined) ■ Brodisk Model and Layout - Standard type (BD-15 type) - Four units installed on each of the two inclined surfaces (300mm above the hopper wall along the screw, all eight units at the same height) *For more details, please refer to the PDF document or feel free to contact us.

In the hopper for crushed wallpaper (with an agitator installed as a bridge countermeasure), powder was left in the corners that the agitator could not reach. We installed our "Brodisk" to eliminate the residue. Additionally, for another project, we planned without an agitator, which also resolved the issue. If you provide us with information about the contents and hopper diagrams, we can guide you on suitable configurations and controls based on the user's conditions, so please feel free to contact us. 【Implementation Overview】 ■ Target Material - Crushed wallpaper - Appears as powder or fibrous - Bulk density: approximately 0.2 to 0.3 (varies by material) ■ Hopper: approximately 800×1000 (2-sided slope) ■ Discharge: Screw feeder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk in this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

This is a case where a "Blow Disk" was installed to address the residuals of crushed resin runner powder. In a situation where it was "remaining in the corners of a gentle slope," we tried this product and found it to be effective, leading to its adoption. Additionally, we also tested the "Blow Disk Mini" as a measure against powder clogging in the cyclone, and it also yielded good results, leading to its adoption. 【Case Overview】 ■ Target Material - Crushed resin runner pellets ■ Situation - Remaining in the corners of a gentle slope ■ Equipment Arrangement - One unit on each gentle slope (total of 2 units) - Using the standard Blow Disk, positioned in the corners and adjusted in height 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

This is an installation case of the bridging phenomenon that occurs due to the poor fluidity of fine powder, despite the hopper having a gentle slope. Three Brodie disks were installed per side, with one on the lower level and two on the upper level, for a total of 12 disks to resolve the issue. At our company, if we can review your sample and hopper diagram, we will provide a reasonable implementation proposal that suits your needs. Please feel free to contact us. [Implementation Overview (Partial)] ■ Target Material: Dried pulverized water-washed clay - Particle Size: Approximately 10μm on average - Moisture Content: Over 1% (with variability, some can be quite high) ■ Hopper: 1500×1500 (conical hopper) - Slope: Approximately 50° ■ Equipment Configuration: Three Brodie disks per side (one on the lower level and two on the upper level) *For more details, please refer to the PDF document or feel free to contact us.

As part of the improvement of existing systems, we received an inquiry from an engineering company and adopted the "Broad Disk." Although the fluidity of the target material is not bad, the discharge section is small at Φ50, so we focused our measures here. For detailed arrangements, please contact us. We provide rational solutions tailored to our customers' conditions. 【Case Overview】 ■ Hopper Diameter: Φ800 ■ Discharge Diameter: Φ50 ■ Target Material: Iron powder (specific gravity: approx. 3, particle size: average about 100 microns) ■ Equipment Arrangement - A total of 4 Broad Disk Minis - 4 Broad Disks 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disks of this equipment are extremely excellent in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

After installing a magnet bar to remove metal foreign objects, material began to remain in a rat hole shape at the upper part. We received an inquiry about wanting to address this with a blow disk. We installed four blow disks (standard type BD-15) at the same height on the upper half of the conical section, which resolved the rat hole-shaped residue that was occurring from the conical section to the cylindrical section. There is also the option of turning on the blow disks one by one with a time delay, but since this case is not highly complex, we are focusing on cost-effective control. 【Case Overview】 ■ Residue Situation - Rat holes occurred from the upper half of the conical section of the magnet bar installed in the lower half of the conical section of an Φ800 hopper to the cylindrical section. - The target material is low-density polyethylene granulate. *For more details, please refer to the PDF document or feel free to contact us.

This is an example where a bridge occurred in the cushion tank installed at the bottom of the dust collector, and this equipment was installed as a countermeasure. During the initial inquiry, there was a request to borrow this equipment, so we provided guidance on the placement along with the shipment of the equipment. Before the bridge occurred, there seemed to be adhesion on the inner surface of the hopper, but with the installation of the blow disk this time, the adhesion has been eliminated. 【Case Overview】 ■ Equipment Flow - Dust Collector → Rotary Valve → Target Hopper → Next Process ■ Target Hopper - Dimensions: 400×400 - Discharge Section: 100×100 * One side is vertical and three sides are inclined. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. * For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce an example of resolving powder clogging caused by long-term storage after feeding materials into the hopper. While the flowability is good shortly after feeding, the powder surface decreases over time, resulting in a significantly compacted state. After installing this equipment, discharge was smooth. We first lent out the actual product for confirmation, and it was immediately adopted. 【Case Overview】 ■ Contents: Chemicals (particle size is undisclosed, but very fine particles) ■ Hopper: Φ1000 ■ Discharge diameter: 125A ■ Configuration: 4 broad disks arranged in a staggered manner (2 each) ■ Control: Manual air ON during material discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where our products were adopted in conjunction with the modification work of the incineration equipment. It seems that other exhaust gas treatment agents were originally used, but in line with the equipment modifications and changes in chemicals, measures for bridge and rat hole issues were implemented using the Brod disk. With the Brod disk, powder can be fluidized by air injection along the inner surface of the hopper, and it is possible to generate vibrations simultaneously with air aeration. 【Introduction Overview】 ■ Hopper Diameter: Φ2500 ■ Discharge Diameter: Φ250 ■ Target Material: Fine powdered sodium bicarbonate ■ Configuration: 4 Brod disks installed in 3 tiers, totaling 12 disks ■ Control: A controller (C-SV6) with 6 built-in solenoid valves sequentially turns on air for 2 Brod disks at a time with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

We received a consultation regarding the issue that the cyclone recovery fine powder of the abrasive cannot be discharged from the hopper in the next process. The possible causes are twofold: the discharge diameter is small at Φ50, and the humidity due to weather conditions may further worsen the flowability. By installing the BroaDisk Mini and BroaDisk, we resolved the issue. 【Case Overview】 ■ Hopper Diameter: Φ450 ■ Discharge Diameter: Φ50 ■ Target Material: Alumina Abrasive Recovery Fine Powder ■ Equipment Configuration: Four BroaDisk Minis (two at different heights) near the discharge area, with two BroaDisks above them. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the rat hole phenomenon occurring in a hopper (with a steep incline) for highly viscous powder raw materials was resolved. Three standard Brody disks (BD-15) were installed at the same height in three tiers, totaling nine units. This equipment is easy to install and offers high cost performance, but the installation position is crucial. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Equipment Flow - Raw material input via a flexible container → Raw material hopper (where the rat hole occurs) → Supplied to the next process via a rotary valve 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We received a consultation regarding a problem where a bridge occurs in the newly introduced air transport tank. The equipment flow is "air transport → dust collector → hopper → rotary valve → screw feeder," and even when poked with a stick, it only creates a hole and does not come out easily, resulting in a situation where it took a long time to finally resolve. Therefore, we installed a total of 8 Brody disks (BD-15) in 2 tiers. This completely resolved the issue. 【Case Summary】 ■ Equipment Flow: Air transport → dust collector → hopper → rotary valve → screw feeder ■ Problem Situation - Bridging in the hopper - Does not come out easily even when poked with a stick (only creates a hole) - Takes a long time to finally resolve *For more details, please refer to the PDF document or feel free to contact us.

We received a consultation regarding the transportation of a powder container tank by truck, where the materials inside the tank became compacted due to vibrations during transport, making it impossible to discharge. We installed a total of four BD-15S-B standard blow discs, one on each side. During discharge, we manually turn on the air, but first, we repeat turning on the air 2-3 times for a few seconds while the butterfly valve is closed. After that, we open the butterfly valve and continue aeration, which resolved the issue. 【Conditions】 ■ Container dimensions: 1000×1000 ■ Discharge section: 200A butterfly valve ■ Inclination angle: approximately 55° ■ Target material: mixture of pellets and fine powder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the Brodie Disk Standard Type (BD-15) was implemented as a solution for bridging in FRP feed tanks. Bridging occasionally occurred in the feed tank (feed was not coming out), and we received inquiries stating, "Hammering is not allowed. Using a stick works, but it becomes a cumbersome task each time." We lent out 8 Brodie Disk Standard Type (BD-15) units, and the customer promptly installed them. Since the results were favorable, they decided to adopt the solution. **Challenges:** - Bridging occasionally occurs in the feed tank (feed is not coming out). - Hammering is not allowed. - Using a stick works, but it becomes a cumbersome task each time. **Key Points of Our Equipment:** - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

We would like to introduce a case where the "Brodie Disk Controller" was adopted for a hopper that raised concerns in conjunction with the renovation work of an existing plant. On the day of the inquiry, we sent product samples for the user to confirm the actual items. The following day, we finalized the layout consultation and received the order a few days later for immediate delivery. Since the installation of this equipment, it has been operating smoothly without any issues. 【Summary of Conditions】 ■ Hopper Diameter: ∅1600 ■ Discharge Diameter: ∅200 ■ Raw Material: Magnesium Oxide ■ Equipment Layout: Four standard Brodie Disks (BD-15) installed at different heights, totaling eight ■ Control: The controller (C-SV4) with four built-in solenoid valves sequentially turns on two Brodie Disks at staggered intervals. *For more details, please refer to the PDF document or feel free to contact us.

At a concrete secondary product factory, we would like to introduce a case where we received a consultation regarding "the cement transport and weighing equipment, where due to aging of the devices, it has become difficult for the cement to fall." In this factory, it was observed that when the remaining amount in the cement hopper reached about 1/3, discharge failures were likely to occur. As a solution, we installed a total of four standard "Blow Disc" units, one on each flat surface near the discharge area, which resulted in a significant improvement in discharge failures. [Case Overview] ■ Issue - Discharge failures are likely to occur when the remaining amount in the cement hopper reaches about 1/3. ■ Proposal - Reviewed the hopper diagram and provided guidance on the appropriate model and placement of the Blow Disc. - The Blow Disc was introduced, and operation was conducted by manually turning on the air. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a blow disk was installed as a countermeasure for discharge issues occurring in a metal powder hopper. Users utilizing the hopper experienced problems where, over time, the weight of the material would cause it to compact, leading to the formation of rat holes even when discharge was possible. To resolve this issue, we installed three blow disk minis just above the discharge section and three blow disks at the upper and lower center of the hopper cone. By activating the air using a controller equipped with four solenoid valves, we have successfully addressed the problem. 【Case Overview】 ■ Conditions - Hopper Diameter: Φ1500 - Discharge Diameter: Φ100 - Material: Metal Powder 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of the delivery of "Brodisk" to a home appliance recycling factory. We received a request for a loan of our product from the technical staff, and after inquiring about the contents and hopper information, we proposed an installation plan. The test results were favorable, and the product was implemented immediately. 【Case Overview】 ■Proposal - Proposed an installation plan based on the contents and hopper information. ■Results - The test results were favorable, and immediate implementation followed. 【Key Points of Our Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. We believe you will understand this once you use it! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where "Blow Disks" were used to address issues of gypsum powder clogging and residue in the product receiving hopper. To counter problems such as blockages at the discharge section and residues that tend to accumulate in the four corners, we installed one Blow Disk on each side, 150mm above the discharge section. Additionally, by placing one Blow Disk on each side of the flat area adjacent to the upper R surface, for a total of 8 disks, we have resolved the clogging of gypsum (product). 【Case Overview】 ■Trouble Details - Blockage at the discharge section - Tendency for residues to accumulate in the four corners ■Control - Controlled by a C-SV4 controller with 4 built-in solenoid valves - Sequentially activating air for 2 Blow Disks at a time with a time delay for all 8 disks 【Key Points of This Equipment】 ■The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

We would like to introduce a case where this equipment was installed in conjunction with the renovation of general waste incineration facilities. It was installed in a fly ash silo where bridging had been an issue for some time. In this project, in addition to the installation of our equipment, the "Blow Disk," heaters were also added. Our product is used in high-temperature silos in various applications, so please feel free to consult us if you are considering its use at high temperatures. 【Case Overview】 ■ Target Material: Fly Ash ■ Target Tank: Dust Storage Tank ・ Diameter: Ø2000 ・ Discharge Section: Ø400 ■ Installation Quantity: 8 units 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Here is a case where we received an inquiry about "the cake accumulating in the filter suddenly falling and bridging. Is it possible to break the cake?" After testing through lending and confirming its effectiveness, it has been implemented. Our company can provide guidance for problem-solving tailored to the individual conditions of our users. Please feel free to consult us. 【Case Overview】 ■Issues - Cake accumulated in the filter falls → Bridges in the hopper - Hopper diameter: Ø200 - Discharge diameter: 2S ■Proposal - Install a total of 4 Brody Disk Minis, 2 at varying heights 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We received a request for the loan of a "Brodisk" from a customer in Mie Prefecture, and we would like to share a case where they visited to receive the product. The customer was experiencing issues at their sawmill where sawdust was bridging in the hopper, and even after hammering, the problem persisted, affecting their operations. They expressed a desire to install our product as soon as possible. After providing advice on the model and layout, we lent them the product. It was installed the following day, and the issue was resolved immediately, leading to the purchase of the equipment. 【Case Overview】 ■Challenge - Sawdust was bridging in the hopper at the sawmill, and hammering did not resolve the issue, affecting operations. ■Proposal - We provided advice on the model and layout and lent them the Brodisk. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we supplied the bridge breaker "Brodisk" to a resin recycling facility. In the crushing product tank, bridging and residue occurred depending on the type of product. During troubles, they would poke with a stick or hit with a hammer, which was inefficient, so they consulted us about installing the Brodisk. After reviewing the hopper diagram and contents, we provided guidance on the models, layout, and possibilities for introducing this equipment. [Case Overview] ■ Issues - Bridging and residue occurred in the crushing product tank depending on the type of product. - During troubles, they would poke with a stick or hit with a hammer, which was inefficient. ■ Results - After reviewing the hopper diagram and contents, we provided guidance on the models, layout, and possibilities for introducing this equipment. - Following our guidance, they installed the equipment, and the subsequent progress has been smooth. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a "broad disk" was installed to improve the fluidity of carbon. Bridging occurred at the hopper discharge section, and each time, workers had to hammer it, but the effect was low. Although the raw material was eventually discharged after taking time, it was very inefficient, and we received inquiries regarding this issue. With the introduction of our product, the user's problem was solved in one go. 【Case Overview】 ■ Issues - Bridging occurred at the hopper discharge section - Workers had to hammer it each time, but the effect was low ■ Results - The introduction of our product solved the user's problem in one go 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case that was consulted by a machinery manufacturer who has adopted our equipment multiple times. During the trial operation, the amount of raw material fed into the hopper was about half of its capacity, and there were no issues. However, once actual operation began, rat holes occurred, and they contacted us to implement measures using a blow disk. After reviewing the hopper diagram and powder samples, we provided information on the recommended model and configuration. The results of their adoption have been evaluated as very good. 【Case Overview】 ■ Issue - Rat holes occurred during trial operation ■ Overview of Our Equipment Configuration - Installed 4 standard blow disks - Installed 2 mini blow disks near the discharge area below ◆◆ Key Points of Our Equipment ◆◆ ◎ The elastic disk (silicone disk) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. We believe that the silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ◎ Although our equipment has a simple structure, control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

We would like to introduce a case where we received a request from a certain machinery manufacturer regarding a malfunction in the discharge of powder from a hopper, which requires urgent improvement. The issue was that although the hopper was equipped with a vibrator, it took more than 30 seconds for the powder to start flowing after the vibrator was activated. After providing information on the applicable models and layout, along with a detailed explanation, we implemented the solution immediately. The problem was resolved in one go after the implementation. 【Consultation Details】 ■ Material: Water treatment agent, details undisclosed (similar to potato starch) ■ Issue: The hopper has a vibrator, but it takes more than 30 seconds for the powder to start flowing after the vibrator is activated. ■ Hopper diameter: Φ1000 ■ Discharge diameter: 150A *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "Brodisk Mini" was adopted by a recycling-related business. At this location, there was a problem with the inability to discharge incineration ash, so we installed a total of 6 Brodisk Minis in 2 tiers, consisting of 3 units each, to resolve the issue. While some may consider 6 units to be excessive, the Brodisk Mini requires about 1/5 the amount of air compared to the Brodisk, which is why 6 units were deemed necessary based on the materials involved. [Case Overview] ■ Problem Details - Despite having sufficient discharge diameter and a gentle hopper incline, the powder was compacted and could not be discharged. - Hammering had little effect. ■ Solution - Installed 3 Brodisk Minis in 2 tiers, totaling 6 units. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case in which we were consulted by a machinery manufacturer regarding the new production of a powder hopper. The material in question is a perlite-based fine powder, which has poorer flowability compared to typical fine powders. Therefore, the machinery user requested the installation of a "blow disk." After discussing various conditions, we provided a recommended installation plan, which was later adopted. Some time has passed since the equipment was delivered, and it has been used smoothly without any issues. 【Case Overview】 ■ Hopper Diameter: Ø1800 ■ Discharge Device: Rotary Valve ■ Material Information: Fine powder, apparent specific gravity: 0.2 or less *For more details, please download the PDF or feel free to contact us.

Here is a case study based on a consultation from users in the Keihanshin area who said, "We are experiencing powder clogging at the discharge section of the bulk bag hopper and would like to improve it at a low cost." They brought the hopper drawings and powder samples for us to review, and based on our experience, we recommended a suitable model and layout along with the associated costs, which they promptly ordered. We followed up later and received high praise, stating, "The powder clogging has been resolved, and we are very satisfied with the cost." 【Case Summary (Partial)】 ■ Hopper Diameter: Ø1300 ■ Discharge Diameter: Ø150 ■ Discharge Valve: Choke Valve (Flow Valve) ■ Material: Aluminum Hydroxide (Fine Particles) ■ Equipment Flow: Bulk Bag → Target Hopper → Discharge Valve → Weighing/Platform Scale *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the issues of bridging and rat holes with talc and additives were resolved. Four blow discs (BD-15 type) were installed slightly above the discharge section of the Φ800 hopper. Two blow disc minis (BD-08 type) were installed in the reducer. With these countermeasures, the user's challenges were cleared in one go. How can we easily and cost-effectively eliminate bridging, rat holes, powder blockages, and obstructions? We believe we have the answer. While we cannot guarantee 100%, we are confident that there is a significant possibility of solving customer issues easily and at low cost. 【Countermeasures】 <Equipment Installation> ■ Four blow discs (BD-15 type) installed slightly above the discharge section of the Φ800 hopper ■ Two blow disc minis (BD-08 type) installed in the reducer <Control> ■ Using the C-SV4 controller with four built-in solenoid valves, sequential air aeration is applied to the above blow discs and blow disc minis in four locations. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the residual resin powder and resin chips in the suction hopper were eliminated. The customer was discharging and transporting materials by suctioning horizontally from the bottom of the hopper, but there was a problem where materials remained on the opposite side and sides of the suction inlet, rendering the level switch ineffective due to this residue. We installed one blow disk of type BD-15 on each of the three sides, excluding the side with the suction inlet. Using a controller C-SV1 with one built-in solenoid valve, we simultaneously aerated all three disks. The air ON and OFF times were determined based on the observed effects on-site. 【Process Leading to Implementation】 1. Consultation from the customer (disclosure of hopper drawings and contents) 2. Guidance on recommended models and layout from our company 3. Free loan of blow disks 4. Customer installs the blow disks and manually turns air ON and OFF to confirm effectiveness 5. Positive results lead to the introduction of blow disks and controller *For more details, please download the PDF or feel free to contact us.

This is a case study of measures taken to prevent bridging in a mixture of powder A and powder B. Powder A has an average particle diameter of about 3 μm, while powder B is coarse. There are several mixing ratios, but in many cases, bridging does not occur with the installation of partition plates in the hopper. However, when the proportion of powder A exceeds a certain level, bridging could not be resolved with partition plates or vibrators. We reviewed the powder samples and hopper diagrams, and based on our past experience, we suggested arrangements. We lent out samples, and the customer made the decision to implement them. The results were favorable, and bridging no longer occurred even with very fine powder A alone. [Case Overview] ■ Hopper Size: 800 (inclined surface) × 500 (vertical surface) ■ Arrangement: 2 breeding disks installed per inclined surface, totaling 4 disks ■ Control: 4 breeding disks controlled by controller C-SV1 *For more details, please download the PDF or feel free to contact us.