ホーライ List of Products and Services

The "Cleanup System" is a system that crushes, cleans, and dehydrates discarded plastics, recycling them into valuable resources. Waste that was traditionally incinerated or processed through assembly can now be handled by the Cleanup System, contributing to the construction of a sustainable circular society through material recycling applications. **Features** - Responds to corrosion of residual liquids - Capable of processing a wide range from soft to hard materials - Thin films can be processed with the I-shaped main body - Capable of processing thick plastic molded products - Can handle large shapes as well *For more details, please refer to the PDF materials or feel free to contact us.*

• Crusher

The "GAINAX Series" is a crushing machine that generates more reliable crushing power by having both the main and auxiliary axes rotate at low speeds. The dual rotating blades rotate at different speeds, except in cases where they have functions such as being used for retrieval, thereby improving the efficiency of the crushing action. Additionally, a fixed comb-shaped scraper located on the outer circumference of the dual rotating blades engages with the rotating blades, and its tip is positioned close to the outer circumference of the spacer, preventing clogging and entanglement of the crushed materials, thus achieving clean crushing processing. We offer a variety of common bed types such as the "KS-30 series" and "KS-35 series," as well as frame types. 【Features】 ■ Adopts a horizontal dual-axis continuous rotation shearing method ■ Enables continuous strong shearing force between the outer edge gaps ■ Available in frame type and common bed type ■ Achieves efficiency in the crushing action ■ Prevents clogging and entanglement of crushed materials, achieving clean crushing processing *For more details, please refer to the catalog or feel free to contact us.

• Crusher/Mill

The "KS-60 series" is a type of crushing machine that generates more reliable crushing force by having both the main and auxiliary shafts rotate at low speeds. The two rotating blades typically rotate at different speeds, except in cases where functions such as retrieval are incorporated, thereby enhancing the efficiency of the crushing action. Additionally, a fixed comb-shaped scraper is positioned in the outer peripheral area of the two rotating blades, engaging with the rotating blades. Its tip is kept close to the outer circumference of the spacer, preventing clogging and entanglement of the crushed material, thus achieving clean crushing processing. 【Features】 ■ Adopts a horizontal two-axis continuous rotation shearing method ■ Enables continuous strong shearing force between the outer edges ■ Reliable crushing force ■ Achieves efficiency in the crushing action ■ Prevents clogging and entanglement of crushed materials, ensuring clean crushing processing *For more details, please refer to the catalog or feel free to contact us.

• Crusher/Mill

This catalog is for the products handled by Horai Co., Ltd., which mainly engages in the development, design, manufacturing, and sales of recycling-related equipment and systems, specifically crushers. We offer a wide range of models, including common bed types, frame types, electric motor-driven, and hydraulic motor-driven options. Please choose a crusher that suits your needs from our various products. [Contents] ■ Common bed type ■ Frame type *For more details, please refer to the catalog or feel free to contact us.

• Crusher/Mill

The "KS-50 series" is a frame-type crushing machine that generates more reliable crushing force by having both the main and auxiliary shafts rotate at low speeds. The two rotating blades generally rotate at different speeds, except in cases where they are designed to have functions such as dual-purpose retrieval, thereby enhancing the efficiency of the crushing action. Additionally, a fixed comb-shaped scraper is positioned in the outer peripheral area of the two rotating blades, engaging with the rotating blades. Its tip is kept close to the outer circumference of the spacer, preventing clogging and entanglement of the crushed material, thus achieving clean crushing processing. Furthermore, you can choose between electric motor-driven or hydraulic motor-driven models with a push-in feature. 【Features】 ■ Adopts a horizontal dual-axis continuous rotation shearing method ■ Enables continuous and powerful shearing force between the outer edge gaps ■ Reliable crushing force ■ Achieves efficiency in the crushing action ■ Prevents clogging and entanglement of crushed materials, ensuring clean crushing processing *For more details, please refer to the catalog or feel free to contact us.

• Crusher/Mill

The "KS-40 series" is a crushing machine that generates more reliable crushing force by having both the main and auxiliary shafts rotate at low speeds. The dual rotating blades rotate at different speeds, except in cases where functions such as retrieval are incorporated, thereby enhancing the efficiency of the crushing action. Additionally, a fixed comb-shaped scraper is positioned in the outer peripheral area of the dual rotating blades, engaging with the rotating blades. Its tip is kept close to the outer periphery of the spacer, preventing clogging and entanglement of the crushed material, thus achieving clean crushing processing. 【Features】 ■ Adopts a horizontal dual-axis continuous rotation shearing method ■ Enables continuous and powerful shearing force between the outer edges ■ Reliable crushing force ■ Achieves efficiency in the crushing action ■ Prevents clogging and entanglement of crushed materials, ensuring clean crushing processing *For more details, please refer to the catalog or feel free to contact us.

• Crusher/Mill

The "FG Series" is a film-specific crusher. It produces a clean grinding fluff with a high apparent specific gravity. The rotating blades use helical cutters, achieving lower noise compared to conventional machines. Due to its low-friction structure, the temperature rise of the machine is minimal, and the grinding heat of the film is low, making it suitable for grinding low-melting-point grade films. 【Features】 ■ Produces a clean grinding fluff with a high apparent specific gravity ■ Uses helical cutters for the rotating blades ■ Achieves lower noise compared to conventional machines ■ Suitable for grinding low-melting-point grade films ■ Allows for blade replacement and adjustment, as well as internal cleaning and screen replacement *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "BO Series" is a dedicated machine focused on film and sheet crushing. By maximizing the effective screen area, the discharge efficiency has improved. It can be used as both an inline and offline machine, regardless of whether the material is hard, soft, thick, or thin. With a short residence time in the crushing chamber, it produces crushed products with uniform particle size and high flowability. 【Features】 ■ Can be used as both an inline and offline machine ■ Improved discharge efficiency ■ Achieves clean cuts without abrasion ■ Produces crushed products with uniform particle size and high flowability ■ Minimizes heat generation, preventing thermal damage to the machine and the crushed material *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "PI Series" is a low-profile grinding machine for sheets that utilizes a helical cutting method to achieve low noise and low vibration. The sharp shearing force generated by the helical cutter and fixed blade acts in the perpendicular direction to the sheet, enabling a clean cut without any rubbing. Additionally, the low-profile design allows for easy feeding of sheets. 【Features】 ■ Achieves low noise and low vibration through helical cutting method ■ Smooth feeding and grinding even for hard and thicker sheets ■ Clean cut without rubbing ■ Low-profile design ■ Easy feeding of sheets *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "P Series" is a low-noise, low-vibration runner and defective product crusher that uses a helical cutting method. It features an innovative helical cutter and fixed blades that enable sharp cutting. It generates minimal powder and fine particles, allowing for clean cutting of soft materials, including runners and hot runners. Additionally, even with repeated grinding, it consistently maintains the outer diameter, ensuring stable processing capacity and particle size. 【Features】 ■ Adopts a unique screen support structure ■ Easy screen replacement and cleaning of the crushing chamber ■ Minimal generation of powder and fine particles ■ Adjustable rotating blade for forward and backward movement ■ Stable processing capacity and particle size at all times *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "V Series" is a crusher designed for the rapid grinding of large-volume molded products and runners, suitable for injection, extrusion, and blow-molded items. It thoroughly pursues the grinding characteristics of lightweight and bulky molded products and runners. By minimizing the residence time in the grinding chamber while maximizing processing capacity, it produces clean crushed products with minimal "powder," "fine particles," and "fines." 【Features】 ■ Excellent feed performance due to a large-diameter inlet ■ Clean crushed products with minimal "powder," "fine particles," and "fines" ■ Uses a bolt-set blade for the rotating knife ■ Low power consumption per processing volume, boasting high economic efficiency ■ Achieves low noise levels *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "U Series" is a grinder suitable for various types of crushing, designed for injection, extrusion, blow molding products, films, and sheet molding products. The adjustable rotating blades maintain a constant diameter, ensuring high performance over extended periods. It balances ease of screen replacement and internal cleaning with the ease of blade replacement and adjustment. 【Features】 ■ A wide variety suitable for various types of crushing ■ Selection of models according to crushing purpose, materials to be crushed, and applications ■ Adjustable rotating blades maintain a constant diameter ■ Achieves trouble-free, high-efficiency crushing ■ Balances ease of blade replacement and adjustment *For more details, please refer to the PDF materials or feel free to contact us.

• Crusher

The "Z Series" is a crusher designed for injection, extrusion, and blow-molded products that demonstrates excellent bite performance, allowing for the rapid crushing of large-volume molded items. It enables smooth processing without the thick plates or sheets riding up on the fixed blades. The "Ace Cutter," which efficiently disperses the material to be crushed within the chamber, features a unique open cutter design that minimizes heat generation, making it effective for crushing low-melting-point materials and hot materials. 【Features】 ■ Crushes large-volume molded products in one go ■ Easy blade replacement, adjustment, and screen exchange ■ Effective for crushing low-melting-point materials and hot materials ■ High efficiency with low power consumption ■ Maintains the outer diameter of rotating blades even after repeated sharpening *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "SR Series" is a grinding machine for soft materials that offers clean granularity and low noise. It achieves low noise through low-speed rotation and inclined blades. The innovative rotating blades with sharp edges produce clean crushed products with minimal powder and fine particles. The rotating blades are adjustable for forward and backward movement, ensuring that the outer diameter is always maintained even after repeated grinding, resulting in stable processing capacity and granularity. In addition, we also handle the "ZI Series." 【Features】 ■ Achieves low noise with low-speed rotation and inclined blades ■ Produces clean crushed products with minimal powder and fine particles ■ Smooth screen replacement and blade exchange/adjustment ■ Rotating blades are adjustable for forward and backward movement ■ Maintains outer diameter consistently even after repeated grinding *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "DB Series" is a block-specific crushing machine that uses a chopping cutting rotary blade method. It adopts a gradual chopping cutting method, achieving low noise and low vibration. It can crush large blocks with low horsepower. With minimal load fluctuations, it does not experience harsh crushing conditions, resulting in a long lifespan. 【Features】 ■ Can crush large blocks with low horsepower ■ Achieves low noise and low vibration ■ Long lifespan ■ Minimal material residue inside the machine ■ Easy screen replacement *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "SWK Series" is a crusher for runners made of soft elastomers and similar materials. By further pursuing the cutting performance of our unique helical cutter and reducing the speed, we have minimized the sudden intake noise and crushing noise of the materials. We have achieved clean crushing of soft runners and elastomer runners, which was difficult with conventional crushing methods. 【Features】 ■ Reduces sudden intake noise and crushing noise of materials ■ Lowers the speed of the helical cutter ■ Achieves clean crushing of soft runners and elastomer runners *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "LC Series" achieves low-speed rotation and low noise. Additionally, it employs a screenless mechanism to reduce miscuts and powder generation. Both the hopper and the main body can be opened wide without tools, making it easy to clean even the depths of the crushing chamber. Efficient coarse crushing is achieved with a pre-cutter. The square design minimizes dead space, allowing for effective use of space. 【Features】 ■ Achieves low-speed rotation and low noise ■ Easy cleaning of the depths of the crushing chamber ■ Space-saving design due to square shape *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "T Series" easily coarsely crushes large spool runners that are difficult to process with conventional crushers. Coarse crushing improves volume reduction and handling. By freely combining crushers below, recycling is possible. The two-stage design allows for space-saving installation. It is an all-purpose machine capable of processing both hard and soft materials. The drive motor is 0.75 kW, which is small in capacity, and when combined with a crusher, energy savings can be achieved. 【Features】 - Improves volume reduction and handling through coarse crushing - Allows for free combination of crushers - Enables space-saving installation *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

The "Hard Crusher" is a product that demonstrates powerful crushing force with its unique helical cutter. Due to the scissor-like action of the rotating and fixed blades, it exhibits strong and reliable shearing force. It is capable of crushing all types of soft materials such as plastics, rubber, fibers, and paper, as well as hard materials like wood and some metals. Additionally, by simply setting a screen with hole sizes corresponding to the required particle size, it ensures a freely adjustable and uniform crushed product particle size. 【Features】 ■ Powerful crushing force ■ High-efficiency cutting with large processing capacity ■ Clean crushed products ■ No need to worry about heat ■ Low noise and low vibration, environmentally friendly *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

Large quantities can be processed at low power by forced pushing with a pusher.

• Crusher

The "KSS Series" utilizes a continuous shearing method that takes advantage of the entire circumference edge of the rotating blade, resulting in a large effective shearing area per rotation. It is a high-efficiency, full-flow type with significant processing capacity, capable of directly crushing bulky materials such as fibers, soft and hard plastics, rubber, and thin metals. The scraping action of the comb-shaped scraper prevents clogging and entanglement of strings, fabrics, and films, allowing for quick and complete discharge. The continuous shearing method with low-speed rotation does not place excessive burden on the claw blades, resulting in low vibration and noise, minimal dust generation, and reduced blade wear, which lowers the probability of damage. 【Features】 ■ Low vibration and low noise ■ Minimal blade wear *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

Low-power dual-shaft crusher ideal for crushing automobile bumpers and similar materials.

• Crusher

The "NS Series" is suitable for the crushing of materials such as old paper bales, pulp bales, glass wool, gypsum boards, waste wood, municipal waste, industrial waste, waste plastic bales, and PET bottle press bales. It achieves automation of the line, eliminates hazardous work, ensures a clean and organized working environment, significantly reduces space, and improves sorting accuracy. 【Features】 ■ Achieves automation of the line ■ Significantly reduces space ■ Improves sorting accuracy *For more details, please refer to the PDF document or feel free to contact us.

• Crusher

Cutting the target material as a pre-treatment for crushing and grinding.

• Other powder equipment

Are you having trouble with the disposal of waste generated at your factory? Factory waste includes paper, wood, scrap metal, plastics, and expanded polystyrene, among others, but there are also special types of waste that generally include difficult-to-process materials that are hard to crush or shred. It is not uncommon to face issues with sorting such waste and the high disposal costs associated with it. Our machines come in a wide variety, capable of crushing and shredding a broad range of materials, even those that might seem unusual. For example, we have experience in processing woven FIBC bags made of filament PP and PE, very hard and smooth resin lumps made of ABS and PVC, elastomer runners with viscoelastic properties, and various other difficult-to-process materials. Since the appropriate model varies depending on the material's condition and the usage situation, it can be challenging for customers to make the right choice on their own. We will first conduct tests, select the optimal model, and provide a quote. Please feel free to contact us through the inquiry form.

• Crusher