東洋ユニオン Product Lineup

We would like to introduce our "Foreign Matter Countermeasure Consulting" services. Foreign matter issues often arise from sources that are not easily identified, and symptomatic maintenance can potentially worsen the situation. By developing an appropriate maintenance plan, it becomes possible to achieve the desired objectives. 【Foreign Matter Problem Resolution Menu】 ■ Investigation of current foreign matter sources ■ Investigation and analysis of future risk areas ■ Analysis of problems based on equipment characteristics ■ Analysis based on foreign matter occurrence patterns *For more details, please download the PDF or feel free to contact us.

• Other Consulting Services

We would like to introduce the "scrubber" that we handle. Achieving low cost and flexible design. The exhaust gas sucked in from the device's suction port mixes with the showers set up in each zone and passes through the eliminator. With this "aeration function," the mist collected by the eliminator is released into the tank, and as it passes through each zone, scaling dust is removed and dry air is released. 【Features】 ■ Effective mist removal achieved by adopting the eliminator and biofilter ■ Wet scrubber with enhanced deodorization capability alongside mist removal ■ Can be used in conjunction with electric dust collectors ■ Completely flexible design, can be provided according to installation purposes *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines
• Other cleaning equipment
• Other cleaning machines

We would like to introduce the "Negative Pressure Monitoring Device" that we handle. The negative pressure monitoring device from Toyo Union accurately monitors the micro-pressure of negative pressure rooms, such as isolation rooms that remove asbestos and dioxins, ensuring that the internal air does not leak outside. It alerts you to abnormal negative pressure in the room with warning lights and sounds. The silicon capacitive sensor, formed using micromachining technology, detects minute differences in pressure between the inside and outside of the room with high resolution and precision. 【Features】 ■ Detection and display of minute differential pressure ■ Compact design powered by batteries ■ Negative pressure alarm and wireless remote device *For more details, please download the PDF or feel free to contact us.

• Other security and surveillance systems

The "RD1000-1.HEPA" is a high-performance dust collector designed for asbestos and DXN. It is equipped with a manometer gauge and an inverter, making it suitable for large sites. The airflow can be adjusted using the inverter, allowing for long-distance placement with duct installation. 【Features】 ■ Designed for DXN and asbestos dust control ■ Duct installation possible ■ Clogging can be visually checked with the manometer gauge ■ Continuous operation possible ■ Airflow adjustable with inverter ■ High-capacity dust collector suitable for long hours of operation *For more details, please download the PDF or feel free to contact us.

• Dust collector
• Other dust collectors and related products

The "RD500-HEPA" is a high-performance dust collector designed for asbestos and DXN. It is equipped with a manometer gauge and an inverter, making it suitable for large sites. It can be installed with ductwork for long-distance placement. The manometer gauge allows for visual confirmation of clogging. 【Features】 ■ Designed for DXN and asbestos dust control ■ Ductwork installation available ■ Visual confirmation of clogging with manometer gauge ■ Continuous operation possible ■ Hopper capacity of 50kg ■ No power required (air control) *For more details, please download the PDF or feel free to contact us.

• Dust collector
• Other dust collectors and related products

The "E.D.I.MICRO" is a compact, high-power dry ice blasting device. It is made in Japan and comes with full support. The operating range is from 0.4 MPa to 1.0 MPa. It weighs 50 kg, has a hose length of 7.5 m, and a capacity of 20 kg. Please feel free to contact us when you need assistance. 【Features】 ■ Suitable for cleaning fine uneven surfaces ■ Compact and lightweight ■ Ideal for items requiring low-pressure blast cleaning ■ The dry ice cutter uses an AC100V outlet ■ Easy to purchase dry ice *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines
• Other cleaning equipment
• Other cleaning machines

The "E.D.I.MINIMO Ver2" is a compact and high-power dry ice blasting device. Made in Japan with full support. It is suitable for use within the range of factory air. It is equipped with an emergency stop switch, pellet flow adjustment, dry ice adhesion prevention function, and pellet discharge function. 【Features】 ■ Suitable for use within the range of factory air ■ Gun hose can be extended up to 15m (when used at 0.7Mpa or higher) ■ Cleaning nozzles available for 100L, 200L, 400L, 600L, and 800L (standard 200L included) ■ Emergency stop switch ■ Pellet flow adjustment ■ Dry ice adhesion prevention function *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines
• Other cleaning equipment
• Other cleaning machines

The "E.D.I.MINIMO" is a compact, high-power dry ice blasting device. Made in Japan with full support. It is equipped with an emergency stop switch, pellet flow adjustment, and a dry ice adhesion prevention feature. It also has a pellet discharge function, and the cleaning nozzle can be used widely from 100L to 800L, with a standard 200L included. 【Features】 ■ High-power design ■ Gun hose can extend up to 15m (when used at 0.7Mpa or more) ■ Cleaning nozzles available in 100L, 200L, 400L, 600L, and 800L (standard 200L included) ■ Emergency stop switch ■ Pellet flow adjustment ■ Dry ice adhesion prevention feature *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines
• Other cleaning equipment
• Other cleaning machines

We would like to introduce our handling of "decontamination of radioactive substances." In the decontamination project resulting from the Fukushima Daiichi Nuclear Power Plant accident, methods that have high decontamination effectiveness and generate minimal amounts of decontamination waste are required. By using dry ice as the blasting material, we have developed a decontamination technology that reduces the amount of decontamination waste generated without damaging the pavement surface. 【Reduction of Decontamination Waste】 ■ Since the blasting material is a gas and does not generate secondary waste, it is possible to reduce the volume of decontamination waste. *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Air Conditioner Cleaning" service. This is an innovative cleaning method that uses powdered dry ice to clean the items. Since we use dry ice, no secondary contaminants are generated. It does not damage electronic devices and cleans only the contaminants without deforming the base material. Please feel free to contact us when you need our service. 【Features of Air Conditioner Cleaning】 ■ It is possible to clean without damaging the delicate parts and fins inside the air conditioner. ■ There is no need for extensive protective measures; cleaning can be done with just the installation of a filter. ■ No water or detergents are used at all. ■ There is no residual water after cleaning. ■ Since dry ice is used, no secondary contaminants are generated. ■ There is no damage to electronic devices. *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Anilox Roll Cleaning" service. In recent years, flexographic printing has gained attention for its improved print quality and environmental benefits from using water-based inks. At Toyo Union, we propose a cleaning system using our dedicated anilox roll cleaning device, "PROFIL2000." By regularly cleaning the anilox rolls, we can extend their lifespan and significantly reduce the costs associated with their replacement. Our cleaning method using baking soda blasting does not generate secondary pollutants, unlike methods that use chemical agents, making it environmentally friendly. [Features] ■ Contributes to extending the lifespan and significantly reducing the costs associated with replacement. *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Dioxin Removal" services. As of the end of November 2002, the grace period for the air emission standards under the "Special Measures Law for Dioxin Countermeasures" has ended. Additionally, the "Occupational Safety and Health Act" has regulated the dismantling of incinerators, chimneys, and other facilities containing dioxins. Toyo Union's dry ice blasting method allows for the removal of dioxins without causing secondary contamination, unlike high-pressure washing or sandblasting. **Features of Toyo Union's Dioxin Removal Work:** - Can be removed in a short period - Reasonable pricing - High safety standards - No secondary contaminants generated *For more details, please download the PDF or feel free to contact us.*

• Other contract services

We would like to introduce our "Asbestos Removal" services. Toyo Union has developed a unique processing method that specializes in preventing the dispersion of asbestos and removal work, focusing on safety, speed, and complete removal. Our method, which uses dry ice blasting, provides appropriate treatment for narrow areas that are difficult to access and complex structures such as electrical and mechanical rooms. 【Features】 ■ Negative pressure management: Negative pressure monitoring device capable of 24-hour monitoring and recording ■ Isolation and protection: Isolation and protection using PET sheets ■ Wetting: Gelation of the surface to penetrate to the backside ■ Finishing: Complete removal through dry ice blasting *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Cleaning Outsourcing Service Business" that we handle. Cleaning of parts and equipment that occurs during the manufacturing process is an ancillary process for the industrial sector and can lead to increased manufacturing costs. Our company provides advanced cleaning technology services tailored to your needs, aiming to "control generated waste" and reduce ancillary processes for manufacturers. We propose the DRYICEBLAST cleaning technology, which is cost-effective, efficient, and has a lower environmental impact. We handle a wide range of applications from in-line to out-line, including parts cleaning, work bases, and molds. 【Estimate】 ■ Adhesion hardness, cleaning grade, cleaning rod ■ Confirmation of types of generated waste ■ Delivery time, packaging (whether there are cleanliness requirements) *For more details, please download the PDF or feel free to contact us.

• Other contract services

In the plastic molding industry, it is essential to ensure the thorough removal of dirt from molds and molded products to maintain product quality. In particular, the removal of foreign substances and contaminants that can cause molding defects is crucial for improving yield. Traditional cleaning methods have sometimes resulted in issues such as residue from blasting materials and secondary contamination, but our dry ice blasting cleaning does not cause secondary contamination as it vaporizes instantly. 【Usage Scenarios】 - Cleaning of plastic molding molds - Deburring of molded products - Prevention of foreign substance adhesion to molds 【Benefits of Implementation】 - Reduction of molding defects - Improvement of yield - Enhancement of the working environment

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the shipbuilding industry, paint stripping requires efficient work and consideration for the environment. In particular, the removal of paint can pose health risks to workers and lead to environmental pollution, making safe and clean methods essential. Dry ice blasting cleaning does not leave any residual blasting material and vaporizes instantly, preventing secondary contamination. This makes it possible to improve the working environment and reduce environmental impact. 【Usage Scenarios】 - Stripping paint from the hull - Cleaning onboard equipment - Surface preparation before painting 【Benefits of Implementation】 - Reduction in work time - Improved safety for workers - Decreased environmental impact

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the energy industry, equipment maintenance is essential for stable operation. Particularly in power generation and transmission facilities, dirt and foreign substances that accumulate over long periods of operation can lead to performance degradation and failures. Traditional cleaning methods often require the use of cleaning agents that leave residues and necessitate disassembly and reassembly of equipment, which poses challenges in terms of time and cost. Dry ice blasting cleaning eliminates residue from the blasting material and minimizes the need for disassembly and reassembly, thereby achieving efficient equipment maintenance. 【Application Scenarios】 - Cleaning turbine blades at power plants - Cleaning insulators at substations - Removing foreign substances from inside pipes 【Benefits of Implementation】 - Eliminates the need for post-cleaning processing, reducing work time - Shortens equipment downtime, improving productivity - Reduces the emission of harmful substances, lowering environmental impact

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the electrical and electronic industry, the removal of foreign substances and contaminants during substrate cleaning is crucial for ensuring product quality and reliability. Particularly on substrates densely populated with fine electronic components, residues and damage caused by conventional cleaning methods can be problematic. Dry ice blast cleaning is ideal for precise substrate cleaning due to its characteristics of leaving no residual material and being less likely to damage the substrate. 【Usage Scenarios】 - Removal of flux and foreign substances after substrate mounting - Cleaning of dirt in the electronic component manufacturing process - Maintenance of precision equipment 【Benefits of Implementation】 - Reduces the risk of secondary contamination after cleaning - Minimizes damage to substrates and electronic components - Contributes to improved work efficiency and cost reduction

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the mold industry, removing burrs that affect product quality is crucial. Especially in precision molds, it is required to completely remove burrs while not damaging the mold surface. Traditional cleaning methods have faced challenges such as residue from blasting materials, damage to the mold, and deterioration of the working environment. Our dry ice blasting cleaning resolves these issues as it leaves no residue and does not harm the mold. 【Usage Scenarios】 - Burr removal from molds - Dirt removal from mold surfaces 【Benefits of Implementation】 - Removes burrs without damaging the mold surface - Reduces working time - Improves the working environment

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the printing industry, ink adhesion and stains are significant problems that can compromise product quality. Particularly in precision machines like inkjet printers and offset printing presses, ink clogs and dirt can lead to a decline in print quality and potential machine failures. Dry ice blasting cleaning effectively removes ink stains while keeping the work environment clean, as the blasting material leaves no residue and vaporizes instantly. 【Usage Scenarios】 - Ink removal from printing machines - Nozzle cleaning for inkjet printers - Ink removal from products after printing 【Benefits of Implementation】 - No need for recovery work after cleaning - Minimal disassembly and reassembly of the cleaned items - Improved safety for operators

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the pharmaceutical industry, preventing contamination (foreign matter intrusion) in the manufacturing process is extremely important for ensuring product quality and safety. Especially in pharmaceutical manufacturing facilities and clean rooms, even minute foreign substances can have a serious impact on product quality. Traditional cleaning methods carry risks of detergent residue and secondary contamination, but dry ice blast cleaning minimizes the risk of contamination because the blasting material leaves no residue and vaporizes instantly. 【Application Scenarios】 - Cleaning of pharmaceutical manufacturing equipment - Cleaning within clean rooms - Contamination countermeasures on production lines 【Effects of Implementation】 - Reduction of contamination risk - Improvement in product quality - Enhancement of work efficiency

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the medical device industry, complete removal of residues and prevention of secondary contamination are essential during pre-sterilization cleaning. Especially for precision medical devices, the presence of fine foreign substances or residues from cleaning agents can hinder sterilization effectiveness and pose risks to patient safety. Dry ice blast cleaning leaves no residual blast material and vaporizes instantly, eliminating concerns about secondary contamination. This enhances the quality and safety of medical devices. 【Application Scenarios】 - Cleaning of medical devices before sterilization - Cleaning of surgical instruments, endoscopes, etc. - Removal of foreign substances in the manufacturing process 【Benefits of Implementation】 - Reduces the risk of secondary contamination - Decreases additional processes after cleaning - Improves the quality of medical devices

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the aerospace industry, aircraft cleaning is primarily focused on maintaining performance and ensuring safety. In particular, foreign substances adhering to the aircraft's surface can lead to reduced flight performance and corrosion, potentially resulting in serious accidents. Traditional cleaning methods have also posed issues such as residue from cleaning agents and damage to the aircraft. Dry ice blast cleaning is ideal for aircraft cleaning in the aerospace sector because it leaves no residue and does not damage the aircraft. 【Application Scenarios】 - Cleaning of the aircraft exterior - Cleaning of engine components - Cleaning of aircraft interiors 【Benefits of Implementation】 - Eliminates the need for post-cleaning processing, improving work efficiency - Minimizes damage to the aircraft, ensuring safety - Complies with VOC regulations, reducing environmental impact

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the automotive industry's pre-painting process, it is crucial to completely remove oils and foreign substances to enhance the adhesion of the paint. Traditional cleaning methods can pose challenges such as residue from blasting materials and environmental burdens. Dry ice blasting cleaning is an optimal cleaning technology for pre-treatment before painting, as it vaporizes instantly, preventing secondary contamination. 【Usage Scenarios】 - Cleaning of body parts before painting - Cleaning of engine parts - Other parts requiring removal of foreign substances before painting 【Benefits of Implementation】 - Elimination of the need for recovery of blasting materials, reducing labor costs - Removal of oils and foreign substances without damaging the cleaned items - Contribution to VOC regulation issues

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the semiconductor industry, the removal of minute foreign substances during the manufacturing process is a critical issue that affects product quality and yield. Particularly in the cleaning of precision electronic components and substrates, a clean wash without residues is required. Traditional cleaning methods can lead to problems such as residue from cleaning agents and damage to components. Our dry ice blast cleaning uses dry ice that vaporizes instantly, allowing for cleaning without causing secondary contamination and without damaging precision parts. 【Usage Scenarios】 - Cleaning of semiconductor manufacturing equipment parts - Removal of foreign substances from electronic substrates - Cleaning of precision molds 【Benefits of Implementation】 - Elimination of post-cleaning recovery work, improving work efficiency - Reduction of disassembly and assembly processes for cleaned items - Suppression of harmful substance emissions, reducing environmental impact

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

In the food industry, foreign matter contamination during the manufacturing process is a serious issue that not only compromises product quality but also threatens consumer health. To prevent foreign matter contamination, thorough cleaning of manufacturing equipment is essential. Traditional cleaning methods have challenges such as residue from cleaning agents, the hassle of disassembly and reassembly, and the burden on workers. Dry ice blasting cleaning leaves no residue and vaporizes instantly, eliminating concerns about secondary contamination. It helps maintain a clean food manufacturing environment and supports the supply of safe products. 【Usage Scenarios】 - Cleaning of food manufacturing line equipment - Cleaning of food processing machinery - Reducing the risk of foreign matter contamination 【Benefits of Implementation】 - Eliminates the need for post-cleaning recovery work, reducing labor costs - Reduces the hassle of disassembling and reassembling equipment - Ensures the safety of workers - Contributes to addressing VOC regulation issues

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

Dry ice blasting cleaning is a blasting method using dry ice that is completely different from conventional blasting. Unlike sand, grit blasting, or water, the blasting material does not leave any residue or remain behind, as it vaporizes instantly. This makes it an extremely clean cleaning technology that does not generate secondary contamination, making it very friendly to both the operator and the work environment. **Features of Dry Ice Blasting Cleaning** - No need for post-processing recovery of blasting material, significantly reducing labor costs. - Minimal disassembly and reassembly of the items being cleaned. - High-temperature items can be cleaned without waiting for temperature effects, allowing for the omission of disassembly, transport, and reassembly processes. - Operators do not inhale harmful chemical vapors, preventing secondary contamination. - It does not damage the surfaces of items being cleaned, from steel, aluminum, and copper non-ferrous metals to new materials. - Contributes to VOC (Volatile Organic Compounds) regulatory issues. *For more details, please check the materials available for download in the catalog.*

• Other cleaning machines
• Other cleaning equipment
• Other cleaning

This oil droplet prevention agent is composed mainly of calcareous raw materials and can be used with Solari or boards made from Solari. The boards can be processed into a predetermined shape and used as ceiling or wall materials in environments where oil components may scatter. Additionally, the thriller is used at points where the boards are secured with screws or nails during use. Specifically, it is used by applying Solari through printing or other methods to the screws and their surrounding areas on the boards.

• Gas recovery/treatment equipment
• Other contract services

There is a wide variety of equipment related to dry ice blasting cleaning and other necessary materials for construction, allowing for quick responses to various maintenance demands.

• Gas recovery/treatment equipment
• Other contract services
• Incinerators and incinerators

We will propose and implement measures to improve the product yield of large manufacturing equipment.

• Gas recovery/treatment equipment
• Other contract services
• Incinerators and incinerators

If in-house cleaning is difficult for various reasons, we will clean the items at our factory.

• Gas recovery/treatment equipment
• Other contract services
• Incinerators and incinerators

Achieving an incredibly simple, low-cost, and freely designed solution! ○ Removal of odor and white smoke caused by fine dust contained in exhaust gases ○ Removal of exhaust gases from high-temperature furnaces and misgenerated emissions during the production process ○ Removal of corrosive mist and particles (0.1 microns) Submicron particles can also be removed through generalization with electrostatic precipitators ○ Customizable from small volumes (50 cubic meters/min) to large volumes (300 cubic meters/min)

• Gas recovery/treatment equipment

Identify the cause of foreign object occurrence and propose construction methods suitable for the equipment. Clean cleaning compatible with the environment, centered on dry ice screen blasting cleaning.

• Wastewater/wastewater treatment equipment