シュロニガージャパン Product Lineup

【Fully Automated and More Efficient Production Process】 ● Production time reduced by up to 50% ● End-to-end data flow from electrical CAD or DLW (Digital Lean Wiring) software to equipment ● Just-in-time production from a single production lot ● Ideal wire deposition makes subsequent wiring easier 【High Productivity】 ● Quickly produce complex jobs without hassle ● Lot or sequence production without setup changes ● Automatic wire selector accommodating up to 24 types of wires ● Optional inkjet marking and mark tube module ● Processing of 5 types of ferrules using CM 1/5 GS module 【Reliable High-Quality Processing】 ● Processable conductor cross-section: 0.5 mm² to 6 mm² ● Ensures consistently high-quality production fully automatically Making control panel production more efficient. Please also refer to this video. https://www.youtube.com/watch?v=AYA43VbZVus *For more details, please refer to the PDF document or feel free to contact us.

In the control panel manufacturing industry, there is a demand to respond to various requirements from customers, such as requests for cost reductions and shorter delivery times, even as production costs are rising. To meet these demands, it is necessary to build an efficient production line through automation and digitalization. Additionally, not only partial optimization of each process but also smart collaboration between processes is essential. "SMART CABINET BUILDING" is a solution provided by five companies specializing in control panel manufacturing to achieve "smart control panel manufacturing." Among them, the Komax Zeta significantly improves efficiency in the wire processing and pre-wiring processes. By achieving semi-automation and full automation of wire harness processing, it contributes to cost reduction. **Features** - "SMART CABINET BUILDING" realizes "smart control panel manufacturing." - Komax Zeta achieves significant efficiency improvements in wire processing and pre-wiring processes, which are major cost factors in control panel manufacturing. *For more details, please download the catalog or contact us.*

The Zeta/Omega series has a variety of module lineups necessary for harness manufacturing, including up to 36 types of wires, mark tube insertion, inkjet marking, various terminal crimping, ferrules, ultrasonic welding, resistance welding, pre-soldering, waterproof seals, and connector insertion. It significantly reduces (or completely eliminates) setup change work associated with diverse wire and terminal processing, greatly improving productivity through work efficiency and reduced working time. Furthermore, it can import output data from electrical CAD processing information, eliminating the hassle and errors of program input. 【Features】 ■ Wire types: Up to 36 types ■ Mark tubes: Supports various mark tube insertions according to customer specifications ■ Inkjet: Available in multiple colors, capable of equipping up to 2 colors ■ Crimp terminals: Can process up to 13 types without setup changes ■ Ferrules: Can process up to 5 types without setup changes with one unit ■ Modular system: Allows selection from various modules to configure specifications for each customer ■ Sequence production: Produces various harnesses one by one, eliminating process loss and product inventory ■ Housing insertion mechanism: Capable of inserting various housings with one machine

In response to customer requests, the pioneer of fully automated wire processing, Komax, will begin selling the M1650, a fully automatic marking tube module. The M1650 can be installed on our wire harness manufacturing machines, Zeta 640/650, along with other processing modules. Features: - Easy setup changes. Sequence processing is possible. - Compared to manual processing, production time can be reduced by up to 80%. - Up to two units can be installed on the Zeta 640/650. - Compatible with flat, oval, and round tubes.

【Efficient Automation of Processes】 ● Manufacturing time reduced by up to 50% ● End-to-end data flow from electrical CAD or DLW to the machine ● Efficient and timely production from batch 1 upwards ● Simplified wiring with suitable wire deposition 【High Productivity】 ● Batch or continuous production without switching ● Automatic wire selector accommodating up to 36 types of wires ● Automatic marking of wires using inkjet marking ● Processing of 5 types of ferrules using a single CM 1/5 GS module 【Reliable Processing of the Highest Quality】 ● Processable conductor cross-section: 0.22 mm² to 6 mm² ● High-quality modules and components ● Ensuring consistently high-quality production fully automatically Making the production of control panels more efficient. Please also refer to this video. https://www.youtube.com/watch?v=AYA43VbZVus *For more details, please refer to the PDF document or feel free to contact us.

**Shortening Production Time – Reducing Inventory Levels** ● Short lead times – Significantly reduce production time ● Minimize the number of work-in-progress inventory ● Optimize the production process **Improving Final Product Quality through Automation** ● Maintain high quality and reduce dependence on operators ● Reliable loading of small components ● Force monitoring throughout the loading process ● Monitoring of core wire contact with optional ACD (Automatic Conductor Detection) feature **High Flexibility** ● Standardized equipment – Quick and individual setup changes possible ● Infinite adaptability *For more details, please refer to the PDF document or feel free to contact us.*

In the manufacturing industry, particularly in the control panel manufacturing sector, cost reduction and shortening delivery times are important challenges. To address the rising production costs, there is a demand for the establishment of efficient production lines through automation and digitalization. In addition to optimizing each process, the collaboration between processes is also crucial. The Komax Zeta improves efficiency in wire processing and pre-wiring processes, contributing to cost reduction. 【Use Cases】 * Wire processing in control panel manufacturing * Semi-automation and full automation of wire harness processing 【Effects of Implementation】 * Reduction in production time * Cost savings * Improved quality

In the railway industry, safety and reliability are the top priorities. Wires are a crucial element that supports the backbone of railway operations, such as signal systems and power supply, and the quality of their processing directly affects the stability of the system. Poor connections or insulation of wires can lead to serious accidents. The fully automatic wire cutting and sleeve processing device 'OPTIMA' improves the quality of wire processing and contributes to enhancing the reliability of railway infrastructure. 【Effects of Implementation】 - Improved quality of wire processing - Reduced working time - Decreased human errors - Enhanced system stability

In the telecommunications industry, the demand for high-quality wire processing is increasing alongside the acceleration of data transmission. In particular, the accuracy of wire connections is crucial to ensure signal stability and reliability. Improper processing can lead to signal attenuation and noise interference, resulting in decreased communication speeds and errors. OPTIMA contributes to enhancing the reliability of communication infrastructure with its high-speed processing and high-quality finishes. 【Benefits of Implementation】 - Increased productivity due to reduced processing time - Improved product reliability through high-quality processing - Reduced labor costs through automation

In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. Wires are one of the significant factors contributing to weight, and it is necessary to minimize waste in their processing. OPTIMA contributes to labor-saving by minimizing waste in wire usage and incorporating a compact design and energy-saving features. 【Usage Scenarios】 * Processing of wires used in aerospace applications * Processing of very long wires 【Effects of Implementation】 * Weight reduction through optimization of wire usage * Cost reduction through energy savings * Increased reliability through high-quality wire processing

In the industrial machinery sector, there is a constant demand for improved product quality and increased production efficiency. In the wire processing stage, the challenges include the costs of time and labor associated with manual work, as well as variability in quality. OPTIMA addresses these challenges in wire processing and contributes to productivity enhancement. 【Usage Scenarios】 * Wire processing stages of industrial machinery manufacturers * Companies aiming for cost reduction through labor-saving measures * Companies requiring high-quality wire processing 【Benefits of Implementation】 * Labor savings through automation of wire processing * Increased product reliability through high-quality processing * Enhanced productivity and cost reduction

"OPTIMA" is a fully automated wire cutting and tube insertion system with a modular and flexible platform that accommodates diverse production capabilities and operating volumes according to various materials. With an ergonomic and intuitive design and high processing speeds, it provides a highly versatile solution. It guarantees high quality through a fully controlled process. The basic design is upgradeable, and necessary functions can be subdivided and added as needed according to the requirements of the manufacturing process. [Features] - Vision control equipped with artificial intelligence - Functions to minimize wire waste and reduce power consumption - Compact design with energy-saving standby mode functionality - Complies with CE standards and has obtained CE labeling *For more details, please download the PDF or feel free to contact us.

In the aerospace field, extremely high reliability is required, making precision and quality control in wire processing essential. Even minor processing defects cannot be ruled out as potential causes of serious accidents. Therefore, consistent high-quality processing and the reduction of human error are emphasized. The fully automated wire cutting and sleeve processing device 'Optima' meets these demands through a fully controlled process, contributing to improved reliability in the aerospace sector. 【Application Scenarios】 - Manufacturing wiring harnesses for aircraft interiors and exteriors - Precision wiring processing for space equipment - Wire processing in systems that require high safety standards 【Benefits of Implementation】 - Improved reliability through uniform processing accuracy - Reduction of human error - Increased production efficiency

In the field of railway vehicle interior design, efficient wiring work in limited spaces is required while meeting safety standards. Especially in vehicles where numerous wires are arranged in a complex manner, accurate cutting to the correct length, appropriate sleeve processing, and reliable labeling significantly impact quality and maintainability. Inaccurate processing increases the risk of shorts and disconnections, potentially leading to a decrease in vehicle reliability. 'Optima' addresses these challenges with a modular and flexible platform, achieving high-quality wire processing as a fully automated wire cutting and tube insertion system that accommodates diverse production capacities and operational volumes. 【Usage Scenarios】 - Processing of wire harnesses on vehicle manufacturing lines - Incorporation of wires into interior components - Improvement of quality control and traceability 【Benefits of Implementation】 - Increased productivity in wire processing - Reduced burden on workers - Stabilized quality through uniform processing accuracy - Cost reduction by minimizing wire waste

In the automotive industry, accurate and efficient manufacturing of wire harnesses is essential to ensure vehicle safety and reliability. In particular, the precise insertion of complex wiring and small components directly affects product quality. Improper loading of parts can lead to serious issues such as shorts and disconnections. The fully automatic block loading machine 'Omega 740/750' addresses these challenges and contributes to the efficiency and quality improvement of automotive parts manufacturing by automating the production of high-quality wire harnesses and housing insertion. 【Usage Scenarios】 - Block loading of automotive wire harnesses - Insertion of components into housings - Automation of production lines 【Benefits of Implementation】 - Reduction of production time and lead time - Cost savings through minimization of work-in-progress inventory - Decreased reliance on operators, achieving stable quality - Reliable loading of small components

The production of wire harnesses and the insertion processing into housings require high precision, productivity, and product quality. Processes that depend on the skill level of operators can lead to variations in quality and become bottlenecks in productivity. Additionally, the retirement and decrease of skilled workers have become significant challenges in the manufacturing and industrial machinery sectors. The fully automated block loading machine 'Omega 740/750' addresses these challenges, optimizing production processes and improving the quality of the final product. 【Usage Scenarios】 - Automated production of wire harnesses - Automated insertion of electronic components into housings - Changeover in low-volume, high-variety production 【Benefits of Implementation】 - Reduction in production time and lead time - Decrease in work-in-progress inventory - Stabilization of quality by reducing dependence on operators