ジール Product Lineup

SmartProcess -BR is a comprehensive production management system focused on on-site process management and progress management, including production control, cost management, sales management, and inventory management. It can be started immediately without complex master registrations. Some functions, such as sales management, can be introduced as options, allowing for a comprehensive production management experience based on your selections. It supports the import of EDI data, performance input via tablets, and performance input using barcode readers and handheld terminals. Customization for integration with automatic scheduler software and accounting software is also possible.

• Production Management System
• Process Control System
• Other production management systems

"SmartProcess-MS" is a system designed for customers engaged in parts processing for forecast production and repetitive order production, allowing them to manage processes and inventory by monitoring work-in-progress and finished goods inventory at each stage. Based on confirmed and preliminary information, finished goods inventory, and work-in-progress inventory, it performs inventory allocation and required quantity calculations, determining the necessary production quantity and eliminating waste from overproduction. Additionally, some functions such as sales management can be implemented as options. Customization options, including integration with schedulers, are also available. 【Features】 ■ Utilizes barcode (handheld terminal) for performance collection, inventory management of work-in-progress and finished goods, outsourcing arrangements, and internal arrangements. ■ Some functions, such as sales management, can be implemented as options. ■ Can be used as comprehensive production management by selection. ■ Focused on necessary functions, making it easy for small and medium-sized enterprises to adopt at an affordable price. *For more details, please refer to the PDF materials or feel free to contact us.

• Production Management System
• Process Control System
• Other production management systems

We would like to introduce a case developed and built by Zeal Corporation. Using data from our production management system (SmartProcess series) and BI tools, we constructed a factory dashboard. Information such as operating rates and defect rates is updated and displayed in real-time, allowing it to be utilized as a DX tool. 【Factory Dashboard Features】 ■ Utilizes data from the production management system (SmartProcess series) and BI tools ■ Updates and displays information such as operating rates and defect rates in real-time ■ Can be utilized as a DX tool *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Production Management System

Here is an example of a "andon system" that has been established. We connected die-casting machines (production equipment) to the internal network (IoT), obtained production information directly from the equipment, stored it in a database, and displayed the operational status on large monitors installed at the site for multiple machines. The operational status is color-coded to indicate whether the machines are running, stopped, on standby, or in an abnormal stop, and it displays real-time information about what and how many items are being produced by each machine based on the manufactured items and counter information. 【Features of the Andon System】 ■ Connected die-casting machines (production equipment) to the internal network (IoT) ■ Obtained production information directly from the equipment and stored it in a database ■ Displayed operational status on large monitors installed at the site for multiple machines ■ Color-coded operational status indicating running, stopped, on standby, or abnormal stop ■ Collected data is output as logs for use as analysis materials *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other security and surveillance systems

Here is an example of a constructed "Andon System." Data on the operating status from machine tools, counter data, and manufacturing item information (obtained via IoT) is displayed on large monitors at the site. The operating status is color-coded to indicate whether the machine is running, stopped, in standby, or in an abnormal stop. Information about what and how many items are being produced by each machine tool is displayed on the monitor in near real-time based on manufacturing items and counter information. Additionally, the collected data is reflected in the core system's performance information and is also used for inventory information and mold management. 【Features of the Andon System】 ■ The operating status is color-coded to show whether the machine is running, stopped, in standby, or in an abnormal stop. ■ Information about what and how many items are being produced by each machine tool is displayed on the monitor in near real-time based on manufacturing items and counter information. ■ The collected data is reflected in the core system's performance information. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other information systems

We will introduce a case study of a system for electronic ordering and process management utilizing the web. Orders that were previously exchanged via FAX and email are now made available to partner factories through a web browser, allowing for simultaneous responses to delivery dates, input of actual performance, and management of process progress. The company that implemented this system was selected as a model IT management company by the Ministry of Economy, Trade and Industry and received the Chubu IT Management Power Award from the Chubu Bureau of Economy, Trade and Industry. Our company was awarded the Support Award as the vendor that built this system. 【Features of the WEB-EDI Process Management System】 ■ Enables visualization of the factory, preventing delays in delivery before they occur - Orders that were previously exchanged via FAX and email are now made available to partner factories through a web browser - A system that allows for simultaneous responses to delivery dates, input of actual performance, and management of process progress *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Other contract services

Since operations can start without master registration, smooth operation is possible after implementation. Additionally, because it does not depend on existing CAD systems, it can be used by customers who utilize multiple CAD systems.

• Production Management System
• others

We would like to introduce a case study of a cloud-based "Digital Signage System" that we have built. Data stored on the server is retrieved using Android devices. Commercially available LCD TVs are used as display terminals for digital signage. Please feel free to contact us when you need assistance. 【Features of the Digital Signage System】 ■ Data stored on the server is retrieved using Android devices ■ Commercially available LCD TVs are used as display terminals for digital signage *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services