テクノコート Product Lineup

In the mold industry, the decline in productivity due to wear and damage of molds is a significant issue. The quality of molds directly affects the quality of products, and their lifespan greatly impacts production costs. Our products address these challenges through the extension of mold lifespan and repair. 【Usage Scenarios】 - Build-up repair of molds - Preventive maintenance through mold coating - On-site repair work 【Benefits of Implementation】 - Extension of mold lifespan - Improvement in productivity - Cost reduction

• Welding Machine
• Other processing machines

In the electronic components industry, the quality of press molds significantly affects product accuracy and productivity. Wear and damage to molds can lead to the occurrence of defective products and a decrease in production efficiency, potentially resulting in increased costs. Our "Electric Discharge Coating and Build-up Device," "Laser Welding Machine," and "Vibratory Stress Relief Device" enable mold repair and longevity, addressing these challenges. 【Usage Scenarios】 - Build-up repair of press molds - Repair of pinholes, blowholes, and scratches in molds - On-site mold repair 【Benefits of Implementation】 - Extended mold lifespan - Reduction of defective products - Increased productivity - Cost reduction

• Welding Machine
• Other processing machines

In the construction machinery industry, the wear of parts due to use in harsh environments has become a significant challenge. As wear progresses, it leads to performance degradation and failures, resulting in decreased work efficiency and increased costs. Our products address these challenges by repairing worn parts on-site and achieving longer lifespans. 【Usage Scenarios】 * Wear countermeasures for operational parts of construction machinery * Repair work on-site * Prevention of performance degradation due to wear 【Benefits of Implementation】 * Reduction in the frequency of part replacements * Shortened downtime * Cost savings

• Welding Machine
• Other processing machines

In the toy industry, product safety is the top priority. In particular, scrap accumulation during pressing not only compromises product quality but can also lead to unexpected accidents. The inclusion of scrap and foreign objects increases the risk of ingestion and injury, threatening product safety. Our products support safe toy manufacturing by applying a tungsten carbide coating to dies and punches, which helps suppress scrap accumulation. [Usage Scenarios] - Press processing of toy parts - Prevention of scrap and foreign object inclusion - Improvement of product safety [Benefits of Implementation] - Quality improvement through suppression of scrap accumulation - Reduction of foreign object inclusion risk - Provision of safe products - Gaining customer trust

• Other machine tools

In the home appliance industry, there is a demand for improved product quality and production efficiency. Scrap generation in press processing leads to product defects and increased processing time, which are significant factors in reducing yield. Our products solve the issues caused by scrap generation by coating the dies and punches with tungsten carbide, providing wear resistance and anti-seizing properties. This contributes to the improvement of yield. 【Application Scenarios】 - Press processing of metal parts for home appliances - Processing of sticky materials such as stainless steel and aluminum - Suppressing the occurrence of defective products due to scrap generation 【Effects of Implementation】 - Suppressing the occurrence of scrap generation and improving yield - Enhancing product quality - Reducing processing time

• Other machine tools

In the automotive industry, high precision and durability are required for molds. Wear and damage to molds can lead to a decline in product quality and a decrease in production efficiency, making proper repairs essential. Our overlay repair solution uses laser welding technology to precisely repair the details of molds, extending their lifespan. This contributes to a stable supply of high-quality products and reduces mold replacement costs. 【Application Scenarios】 - Overlay repair of two-edge and three-edge angles - Overlay repair of vertical walls - Overlay repair of bottom surfaces - Overlay repair of curved surfaces - Overlay repair of sharp corners - Gate filling and engraving removal 【Benefits of Implementation】 - Extension of mold lifespan - Improvement in product quality - Cost reduction - Reduction in downtime

• Other machine tools

In the construction machinery industry, wear and damage to sliding surfaces is a serious issue that can lead to decreased machine accuracy and failures. Proper maintenance of sliding surfaces is essential for maintaining machine performance and extending its lifespan. Our laser cladding and welding equipment contributes to the recovery of machine performance by performing high-precision repair on worn or damaged sliding surfaces. 【Application Scenarios】 * Repair of worn sliding surfaces * Repair of damaged guide surfaces * Repair of table surfaces 【Benefits of Implementation】 * Restoration of machine accuracy * Reduction of parts replacement costs * Shortening of downtime

• Other machine tools

In mold manufacturing, the quality and durability of molds significantly impact delivery times. Wear and damage to molds can lead to production line stoppages and a decline in quality, increasing the risk of delivery delays. Our products address these challenges through mold repair and regeneration, contributing to shorter delivery times. 【Usage Scenarios】 - Mold buildup repair - Surface modification through mold coating - On-site mold correction 【Benefits of Implementation】 - Extended mold lifespan - Improved production efficiency - Cost reduction

• Welding Machine
• Other processing machines

In the railway industry, the quality and durability of parts are crucial for ensuring the safe operation of trains. Wear and damage to molds can reduce the manufacturing precision of parts, potentially leading to safety issues. Our products address these challenges through the repair and regeneration of molds. 【Application Scenarios】 - Mold repair for railway vehicle parts - Surface modification through mold coating for rails and wheels - On-site mold correction 【Benefits of Implementation】 - Extended mold lifespan - Improved part quality - Enhanced safety

• Welding Machine
• Other processing machines

In the home appliance industry, the quality and durability of molds significantly impact the manufacturing costs of products. Wear and damage to molds can lead to production line stoppages and an increase in defective products, potentially resulting in higher costs. Our products address these challenges through mold repair and regeneration, contributing to cost reduction. 【Usage Scenarios】 - Mold buildup repair - Surface modification through mold coating - On-site mold correction 【Benefits of Implementation】 - Extended mold lifespan - Improved production efficiency - Cost reduction

• Welding Machine
• Other processing machines

In the automotive industry, molds require high precision and durability. Damage to molds can lead to a decline in product quality and production efficiency, making prompt and accurate repairs essential. In particular, damage to edge areas, R sections, and recessed parts tends to be difficult to repair, often resulting in increased time and costs. Our laser cladding and welding equipment addresses these challenges. 【Application Scenarios】 - Cladding repairs for mold edge areas - Cladding repairs for R sections and recessed parts - Repairs for mold wear, chipping, and breakage 【Benefits of Implementation】 - Extended mold lifespan - Reduced time and costs for finishing processes - Stable supply of high-quality products

• Other machine tools

In the shipbuilding industry, damage to propellers significantly reduces the operational efficiency of vessels, necessitating prompt and reliable repairs. In particular, damage to the edges, R sections, and recessed areas of propellers requires specialized skills and precise work. Our laser cladding and welding equipment addresses these issues, greatly reducing the time and cost associated with repairs. By minimizing the amount of cladding required and achieving high-quality repairs, we enhance the operational efficiency of vessels. 【Application Scenarios】 - Repair of chipping or wear on propeller edges - Repair of damage to the R sections of propellers - Repair of recessed areas of propellers 【Benefits of Implementation】 - Reduced repair time - Lower repair costs - Improved operational efficiency of vessels

• Other machine tools

In the robotics industry, precise joining of connectors is essential to enhance product reliability and durability. Particularly in robots that require high-precision operation, the quality of connectors is crucial for maintaining product performance. Improper joining can lead to robot failures or performance degradation. Our laser cladding and welding equipment achieves precise cladding and welding with minimal skill required, enabling this with just a short training period. This contributes to improving connector quality and enhancing the reliability of robots. 【Application Scenarios】 - Repair of connectors for robotic arms - Repair of connectors for sensors - Repair of connectors for precision instruments 【Benefits of Implementation】 - Improved reliability of robots through high-quality joining - Reduced downtime due to quick repairs - Cost savings by eliminating the need for highly skilled technicians

• Other machine tools

In the telecommunications industry, especially in the field of high-speed transmission, the quality of connectors affects communication speed and reliability. Wear and damage to connector molds can hinder signal transmission and potentially lead to a decline in communication quality. Precise laser cladding repair is essential to address these issues and support stable high-speed transmission. Our laser cladding and welding equipment enables precise cladding welding with minimal training, maintaining the performance of connectors. 【Usage Scenarios】 - Manufacturing and repair of high-speed transmission connectors - Mold maintenance for telecommunications equipment manufacturers - Maintenance of telecommunications infrastructure facilities 【Benefits of Implementation】 - Increased lifespan of connectors - Stabilization of communication quality - Reduction of mold replacement costs

• Other machine tools

In the industrial machinery industry, the durability of connector molds under high load is crucial. Wear and damage can lead to decreased production efficiency and deterioration of product quality. Our laser cladding and welding equipment enables precise cladding welding with minimal training, extending the lifespan of molds. This helps reduce downtime and contributes to increased productivity. 【Usage Scenarios】 - Repair of connector molds in high-load environments - Restoration of worn or damaged molds - Prolonging the lifespan of molds 【Benefits of Implementation】 - Reduced frequency of mold replacement - Improved operational rate of production lines - Cost reduction

• Other machine tools

In the energy industry, stable operation of equipment is essential, and the reliability of connectors is a crucial element that supports the foundation of the system. Connector malfunctions can lead to equipment shutdowns or serious accidents. Our laser cladding and welding equipment enables precise cladding repairs for connector molds, contributing to improved equipment reliability. Advanced skills are not required, and precise cladding welding can be achieved with a short training period. 【Usage Scenarios】 - Power plants - Substations - Transmission equipment - Energy-related plants 【Benefits of Implementation】 - Stable operation of equipment - Reduction in maintenance costs - Effective use of resources through extended lifespan

• Other machine tools

In the electronics industry, the miniaturization of products is advancing, making the precision and durability of molds increasingly important. Even minor defects in molds can significantly impact product quality and production efficiency, necessitating prompt and accurate repairs. Our plastic molding mold repair service allows for easy on-site repairs of scratches, galling, wear, corrosion, pinholes, and processing errors in molds and machine parts through distortion-free, stress-free buildup welding. 【Application Scenarios】 - Repair of plastic molding molds for small electronic devices - Repair of scratches, galling, wear, and corrosion in molds - Correction of molds due to molding defects 【Benefits of Implementation】 - Reduced mold downtime - Improved product quality - Cost savings

• Other machine tools

In the design of everyday goods, the quality of molds significantly affects the finished product. Particularly for products with high design value or complex shapes, even minor defects in the mold can impact product quality and compromise design reproducibility. Scratches and wear on the mold can damage the product's appearance and lead to reduced yield. The repair of plastic molding molds can easily be done on-site through build-up welding without distortion, using techniques to address scratches, galling, wear, corrosion, pinholes, and processing errors. 【Usage Scenarios】 - Repair of molds for high-design everyday goods - Repair of molds for everyday goods with complex shapes - When wanting to improve the appearance quality of products 【Benefits of Implementation】 - Improved design reproducibility of products through mold restoration - Improved yield - Cost and time savings from avoiding mold replacement

• Other machine tools

In the home appliance industry, there is a demand for lightweight enclosures and improved design. The joining of thin sheet metals is essential to meet these requirements. In particular, precise welding techniques that minimize thermal impact are crucial for balancing durability and appearance quality. Our spot and seam welding equipment enables high-quality welding for thin sheet metals such as aluminum and stainless steel, enhancing product reliability. 【Application Scenarios】 - Joining of thin sheet metal enclosures - Welding of battery cases - Welding of mobile phone enclosures 【Benefits of Implementation】 - Improved product reliability through high-quality welding - Enhanced appearance quality through precise welding with minimized thermal impact - Compatibility with a variety of metal materials

• Other machine tools

In the electronics industry, as the miniaturization and high density of circuit boards progress, precise joining technology is in demand. It is particularly important to ensure high reliability while minimizing the impact of heat. A significant thermal impact can damage the circuit board and surrounding components, potentially leading to a decline in product performance or failure. Our spot and seam welding equipment enables precise welding of intricate parts and thin sheets, contributing to the improvement of electronic device quality. 【Application Scenarios】 - Component mounting on circuit boards - Joining of electronic components - Welding of battery cases - Welding of mobile phone housings 【Benefits of Implementation】 - Precise welding with minimized thermal impact - Achievement of high-quality products - Assurance of high reliability

• Other machine tools

In the racing industry, engine performance determines victory or defeat. The presence of voids, pinholes, and insufficient material in aluminum die-cast engine parts can lead to a decline in performance and potentially affect race outcomes. To address these issues, high-quality build-up repairs are essential. Our discharge coating and build-up device, the "Depo Series," easily repairs these defects while minimizing distortion and shrinkage, contributing to the recovery of engine performance. 【Application Scenarios】 - Repair of voids, pinholes, and insufficient material in aluminum die-cast engines - Improvement of engine parts quality - Recovery of engine performance 【Benefits of Implementation】 - Enhanced product quality - Reduction of defective products - Cost savings

• Other machine tools

In the automotive engine industry, high quality and durability are required. The occurrence of voids, pinholes, and insufficient thickness in aluminum die-cast engine parts can affect performance and product lifespan. To solve these issues, high-quality build-up repairs are essential. Our discharge coating and build-up device, the "Depo Series," easily repairs these defects while minimizing distortion and shrinkage, contributing to a reduction in product defect rates. 【Application Scenarios】 - Repair of voids, pinholes, and insufficient thickness in aluminum die-cast engines - Improvement of engine parts quality - Reduction of product defect rates 【Benefits of Implementation】 - Improvement in product quality - Reduction of defective products - Cost reduction

• Other machine tools

In the automotive industry, reliable joining of parts is essential to achieve both safety and durability. This is especially important for components exposed to vibrations and impacts, where high joining strength and quality are critical. Traditional welding methods are prone to distortion and pinholes, which can lead to variations in quality. The YAG laser welding machine 'TL Series' achieves high-quality joints through precise laser welding. 【Application Scenarios】 - Joining of vehicle body frames - Joining of engine components - Joining of interior parts - Joining of dissimilar metals 【Benefits of Implementation】 - Improved product reliability through high-quality joints - Beautiful finish without distortion or pinholes - Enhanced product durability due to high joining strength - Increased design flexibility through the joining of dissimilar metals

• Welding Machine

The "TL Series" is a high-performance, low-cost original (made in Japan) laser welding machine. With just a short training period, anyone can achieve precise, high-quality build-up and welding without distortion, undercuts, or pinholes. It is capable of build-up and welding on almost all types of steel, as well as aluminum, copper alloys, titanium, stainless steel, and gold, including dissimilar metal build-up and welding. 【Features】 - The build-up material alloying and diffusing with the work surface results in strong adhesion that does not peel off. - The amount of build-up can be controlled to a minimum, significantly reducing finishing time and costs. - Since the build-up can be done with the same material as the workpiece, there is no hardness difference. It enables repairs, maintenance, and design changes that were previously impossible. *For more details, please contact us or download the PDF.

• Welding Machine

In the medical device industry, precise welding technology is required to ensure the safety and reliability of products. Particularly in the joining of fine parts and dissimilar metals, high precision and quality are essential. Improper welding can lead to equipment failure or performance degradation. The YAG laser welding machine 'TL Series' allows anyone to perform precise and high-quality buildup and welding with just a short training period. It achieves a finish without distortion, second shrinkage, or pinholes. 【Application Scenarios】 - Buildup and welding of precision medical device parts - Joining of dissimilar metals - Buildup on the bottom, sides, and inner corners of narrow grooves or holes 【Benefits of Implementation】 - Improved product reliability through high-quality welding - Reduction in finishing time and costs - Cost savings on parts replacement

• Welding Machine

In the jewelry industry, there is a demand for diverse designs and high-quality finishes. Particularly in the processing of delicate decorations and complex shapes, high precision and beautiful finishes are essential. Traditional welding methods can pose challenges such as distortion and deformation due to heat, as well as roughness at the joints. The YAG laser welding machine 'TL Series' enables precise buildup and welding, achieving high-quality decorative processing for jewelry. 【Usage Scenarios】 * Decoration of precious metals (gold, platinum, etc.) * Joining of delicate designs * Repair and restoration 【Benefits of Implementation】 * High-quality finishes * Increased design flexibility * Improved efficiency in repair and restoration

• Welding Machine

In the energy industry, stable operation of equipment and efficient management are required. In particular, damage to critical components such as plants and power generation equipment can lead to operational shutdowns and increased costs. Our YAG laser welding machine, the 'TL Series', solves these problems through precise build-up and welding. It enables high-quality welding without distortion or pinholes, allowing for quick repairs and maintenance of equipment, minimizing downtime. 【Usage Scenarios】 * Repair of power generation turbine blades * Build-up repair of piping * Welding of heat exchangers 【Benefits of Implementation】 * Increased equipment lifespan * Reduction in repair costs * Decreased risk of operational shutdowns

• Welding Machine

In the mold industry, repairs due to wear and damage of molds pose challenges that lead to decreased production efficiency and increased costs. Especially for molds that require precise shapes, high-quality repairs are essential. Inadequate repairs can result in a decline in product quality and further damage to the mold. The YAG laser welding machine TL series enables precise buildup and welding, allowing for mold repairs and extending mold life. 【Application Scenarios】 - Repair of mold wear, chipping, and damage - Design modifications of molds - Welding between dissimilar metals 【Benefits of Implementation】 - Extension of mold life - Reduction of repair time - Cost savings - High-quality repairs

• Welding Machine

In the medical device industry, precise welding technology is required to ensure the safety and reliability of products. Especially in medical devices with fine parts and complex shapes, high-quality welding is essential for maintaining product performance. Improper welding can lead to product failure or performance degradation. The YAG laser welding machine "TL Series" enables anyone to perform precise and high-quality build-up and welding with just a short training period. 【Usage Scenarios】 - Manufacturing and repairing precision medical instruments - Build-up and welding of implants and surgical instruments - Joining of fine parts 【Benefits of Implementation】 - Improved product reliability through high-quality welding - Finishes without distortion or pinholes - Cost reduction through repair and maintenance

• Welding Machine

The "Depo Series" is our original patented product that applies the principles of discharge machining. It can be used for both surface treatment (coating) that enables mold repair and the repair of machine and equipment parts, as well as extending their lifespan. It allows for buildup repair and surface treatment (coating) without causing thermal effects such as warping or shrinkage to the workpiece. The device is portable and can be used with a 100V power supply, making it suitable for repair work on-site. 【Applications and Examples】 ■ Surface treatment of die-cast molds / Prevention of melting and seizure, preventive maintenance ■ Buildup repair of plastic and rubber molding molds / Burr prevention, PL part repair ■ Coating of press molds / Prevention of galling, seizure, and debris accumulation ■ Buildup repair of aluminum molds and products / Pinhole repair and more ■ Buildup repair and coating of various machine parts, tools, etc. *For more details, please contact us or download the PDF.

• Other machine tools

This is our original patented product that can be used for both preventive maintenance coatings and build-up repairs on machine parts, molds, etc., applying the principles of discharge machining. Coating and build-up can be performed without causing thermal effects such as distortion or shrinkage to the workpiece. The device is portable and can be used with a 100V power supply, making it ideal for repair work on-site. It eliminates downtime due to repairs and waste from spare parts inventory, resulting in increased productivity and reduced costs.

• Other processing machines

Vibrodine is... When heating and cooling in metal processing, welding, casting, etc., stresses occur beneath the surface, which can later lead to problems such as distortion and cracks. Generally, these stresses are removed through heat treatment, but with Vibrodine, it is possible to achieve a similar effect by applying special mechanical vibrations to the workpiece. Additionally, Vibrodine treatment is economically advantageous compared to heat treatment, with shorter lead times and equipment and processing costs being less than one-tenth, while energy consumption is less than one-hundredth, making it an eco-friendly machine that is gentle on the Earth's environment. Vibrodine is a new vibration-based device for removing internal metal stresses and stabilizing metals.

• Other processing machines