Achieving repairs and extended lifespan of energy-related equipment through precision meat assembly and welding.
In the energy industry, stable operation of equipment and efficient management are required. In particular, damage to critical components such as plants and power generation equipment can lead to operational shutdowns and increased costs. Our YAG laser welding machine, the 'TL Series', solves these problems through precise build-up and welding. It enables high-quality welding without distortion or pinholes, allowing for quick repairs and maintenance of equipment, minimizing downtime. 【Usage Scenarios】 * Repair of power generation turbine blades * Build-up repair of piping * Welding of heat exchangers 【Benefits of Implementation】 * Increased equipment lifespan * Reduction in repair costs * Decreased risk of operational shutdowns
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【Features】 * The cladding material alloying and diffusing into the work surface results in strong adhesion that does not peel off. * The amount of cladding can be controlled to a minimum, significantly reducing finishing time and costs. * Cladding can be done with the same material as the workpiece, preventing hardness differences. * Advanced skills are not required. Precision cladding and welding can be achieved with short training. * Cladding is also possible on narrow grooves, the bottom and sides of holes, and corner fillets. 【Our Strengths】 We develop and provide technology for extending the lifespan and repair of molds and machine parts. The YAG laser welding machine 'TL Series' contributes to the efficiency and cost reduction of our customers' equipment.
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Applications/Examples of results
【Applications】 ○ Molds / Build-up repair for plastic, rubber, die-cast, press, glass molds, etc. ○ Machine parts / Build-up repair for worn areas, scratches, and machining errors on various machine components. ○ Welding defects / Build-up repair for second shrinkage, pinholes, etc., caused by argon (TIG) welding. ○ Precision parts / Welding for fine areas of various electronic components, sensors, connectors, etc. ○ Dissimilar metals / Build-up and welding between dissimilar metals. ○ Thin sheet metals / Build-up and welding on thin sheet metals of various materials such as titanium, SUS, etc. ○ Marking / Marking and engraving on molds, machine parts, etc., as well as build-up repair for erased characters. ○ Surface treatment / Build-up repair for surface treatment areas such as thermal spraying, plating, TD treatment, etc. *For other functions and details, please contact us.
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Our country, despite being resource-poor, has often imported and wasted resources from abroad. However, from now on, such practices cannot be tolerated due to resource depletion and environmental conservation. Our country must take the lead in resource recycling, making efforts to leave finite resources and a beautiful environment for the next generation. Our company has made this a core principle, first by coating machine parts with high-performance materials to modify their surfaces and extend their lifespan. Next, if wear, galling, corrosion, scratches, or other defects occur, we will effectively utilize resources by regenerating and repairing them through low-heat input buildup that does not involve changes in stress or material properties, thereby contributing to environmental conservation. Additionally, for companies that own equipment, this approach reduces the inventory of spare parts for replacements and downtime, achieving cost reduction and increased productivity.
