Kaken Geneqs Co., Ltd. Product Lineup

Our "Gas Injection Device" is a unique gas injection system that enables innovation in injection molding, based on years of proven results and experience. From nitrogen generation units to ultra-high-pressure gas boosters and controllers, all component technologies are original to our company. We have achieved a compact system that is low-cost and excels in operability. Thanks to our unique booster technology, we have achieved overwhelming energy savings and low maintenance costs. We respond to diverse customer needs, including improvements in molding quality and reductions in molding costs. 【Features】 ■ Over 500 units in operation ■ Oil-free compression of various gases ■ Achieves overwhelming energy savings ■ Low noise (below 45dB) ■ Integrated nitrogen generation unit with N2 purity of 99% ■ Touch panel interface with the ability to save molding conditions *For more details, please download the PDF or feel free to contact us.

The "KCP" is a counter-pressure device that generates large volumes of medium to high-pressure counter gas through its unique gas booster. Equipped with a single-stage, double-acting water-cooled booster, it can discharge counter gas at a maximum pressure of 4.5 MPa. Additionally, the valve unit allows for rapid supply and rapid release through its three installed valves. 【Features】 ■ Oil-free ■ Achieves overwhelming energy savings ■ Low noise (below 45 dB) ■ Touch panel type, capable of saving molding conditions ■ Low-cost regular maintenance and upkeep (maintenance can also be performed by the customer) *For more details, please download the PDF or feel free to contact us.

The "NEO Booster" is a gas booster that employs our unique electric gear mechanism. It accommodates a wide range of gas compression needs, from medium-high pressure to ultra-high pressure. With its high-efficiency energy design and unique transmission structure, it achieves a high compression ratio with minimal power consumption. Additionally, unlike hydraulic or air-driven systems, it significantly reduces noise, making it suitable for indoor installations and nighttime operations. 【Features】 ■ Electric Gas Booster - Achieves a high compression ratio with minimal power consumption through high-efficiency energy design and unique transmission structure. ■ Space-saving Design - The device is compact and can be adapted to sites with space constraints. ■ High Maintainability - Fully domestically produced, keeping running costs low and maintenance reliable. *For more details, please download the PDF or feel free to contact us.

The "KVS" is a mold vacuum device that reduces the pressure inside the cavity to below 1/30 of atmospheric pressure before resin injection, significantly improving various defects. In counter-pressure molding, this device can efficiently discharge gas, allowing for improvements in issues such as uneven foaming, avatar, and swirl marks. The exhaust performance within the mold is determined by the exhaust speed of the vacuum pump, the capacity of the vacuum tank, and the vent structure within the mold cavity. 【Factors Determining Exhaust Performance】 ■ Exhaust speed of the vacuum pump ■ Capacity of the vacuum tank and the conductance of the piping ■ Vent (gas release) structure within the mold cavity *For more details, please download the PDF or feel free to contact us.

In the automotive parts industry, there is a demand for the efficient manufacturing of high-quality products. The mold vacuum device 'KVS' achieves high-quality molding by expelling air from the cavity and optimizing the flow of resin. 【Usage Scenarios】 - Improvement of appearance defects - Mass production of high-quality automotive parts 【Effects of Implementation】 - Cost reduction due to a decrease in defective products - Stable supply of high-quality products - Improvement of uneven foaming, avatar, and swirl marks in counter-pressure molding

In the aerospace industry, reliable gas supply is essential for testing purposes. Particularly in tests using high-pressure gas, the purity of the gas and stable pressure significantly affect the accuracy of the test results. Inadequate gas supply can lead to errors in test data or damage to testing equipment. The NEO Booster contributes to the efficiency of testing by achieving a high compression ratio with low power consumption, thanks to its high-efficiency energy design and unique transmission structure. *Compliant with the High-Pressure Gas Safety Act. 【Application Scenarios】 - Pressure testing of aerospace components - Compression of various inert gases - Compression of operating fluids for light gas guns 【Benefits of Implementation】 - Stable supply of high-pressure gas improves the reliability of tests - Space-saving design effectively utilizes testing space - Oil-free design ensures clean gas supply

In the automotive painting industry, proper paint delivery is essential to achieve high-quality coatings. Particularly, it is important to ensure uniform film formation and eliminate paint waste. Improper delivery can lead to uneven coatings and paint waste. The NEO Booster enables optimal gas pressure supply in the painting process by achieving a high compression ratio with low power consumption, thanks to its high-efficiency energy design and unique transmission structure. 【Usage Scenarios】 - Automotive painting booths - Gas supply to painting robots - Paint delivery systems 【Benefits of Implementation】 - Improved painting quality due to stable gas pressure supply - Reduced running costs through energy savings - Improved working environment due to quiet operation

In research institutions, experiments often require high-pressure gases, necessitating safe and efficient gas supply. Particularly in precise experiments and analyses, the purity and pressure stability of the gas significantly impact the experimental results. Conventional gas boosters have faced various challenges, including noise, installation space issues, and complicated maintenance. The NEO Booster addresses these challenges and supports research activities. 【Usage Scenarios】 - Experiments utilizing high-pressure gases - Experiments requiring clean gas supply - Experimental environments where noise reduction is desired 【Benefits of Implementation】 - Reduced running costs due to high-efficiency energy design - Clean gas supply through oil-free design - Comfortable experimental environment achieved through quiet operation

In the diving industry, particularly in the field of technical diving, there is a demand for efficiently filling tanks with high-pressure gases such as trimix gas. Traditional gas boosters have faced challenges such as noise, installation space issues, and prolonged lead times and high costs for parts and maintenance due to overseas products. The NEO Booster addresses these challenges by achieving a high compression ratio with low power consumption through its high-efficiency energy design and unique transmission structure. 【Usage Scenarios】 - Filling mixed gases such as trimix gas - Filling air or nitrox - Equipment leak testing 【Benefits of Implementation】 - Reduction in energy costs due to high-efficiency gas compression - Improvement of the environment through quiet operation - Increased flexibility in installation locations due to space-saving design

In search and rescue operations, it is essential to efficiently fill tanks with high-pressure gas, such as during underwater searches. Traditional gas boosters have faced challenges such as noise, space requirements, and long lead times and high costs for parts and maintenance due to overseas products. The NEO Booster addresses these issues by achieving a high compression ratio with low power consumption through its high-efficiency energy design and unique transmission structure. 【Usage Scenarios】 - Filling mixed gases such as trimix gas - Filling air or nitrox - Pressure testing of equipment 【Benefits of Implementation】 - Reduction in energy costs through efficient gas compression - Improvement of the environment through quiet operation - Enhanced flexibility in installation locations due to space-saving design

In the field of marine research, it is important to efficiently fill tanks with high-pressure gases such as trimix gas to maximize dive time. Conventional gas boosters have faced challenges such as noise and installation space issues, as well as prolonged lead times and high costs for parts and maintenance due to overseas products. The NEO Booster addresses these challenges by achieving a high compression ratio with low power consumption through its highly efficient energy design and unique transmission structure. 【Usage Scenarios】 - Filling mixed gases such as trimix gas - Filling air or nitrox - Leak testing of equipment 【Benefits of Implementation】 - Reduction in energy costs through efficient gas compression - Improvement of the environment through quiet operation - Increased flexibility in installation locations due to space-saving design

In the deep-sea mining industry, there is a demand for the efficient use of high-pressure gas to improve work efficiency. Traditional gas boosters have faced challenges related to installation space and maintenance issues. The NEO Booster addresses these challenges by achieving a high compression ratio with low power consumption through its high-efficiency energy design and unique transmission structure. 【Usage Scenarios】 - Filling of mixed gases - Filling of air - Leak testing of equipment 【Benefits of Implementation】 - Reduction in energy costs due to high-efficiency gas compression - Improved flexibility in installation locations due to space-saving design

In the automotive industry, reducing weight of parts has become an important issue for improving fuel efficiency and reducing environmental impact. In particular, the lightweighting of the vehicle body contributes to enhanced driving performance, which is a focus for various manufacturers. Gas injection molding achieves weight reduction by molding parts with a hollow structure. Our gas injection equipment contributes to this challenge by reducing the amount of resin used. 【Application Scenarios】 - Lightweighting of automotive parts - Molding of interior parts - Molding of exterior parts 【Benefits of Implementation】 - Reduction in material costs - Increased productivity - Decrease in defect rates

In the home appliance industry, there is a demand for thinner and higher-quality products. In particular, improving design while maintaining functionality is crucial, and molding defects pose a significant challenge. The gas injection device 'KGM/KST' effectively addresses issues such as sink marks, warping, and deformation, supporting the manufacturing of thinner home appliances. It achieves improvements in molding quality, reductions in material costs, and enhancements in production efficiency, meeting customer needs. 【Application Scenarios】 - Casings for flat-screen TVs, smartphones, tablets, etc. - Home appliances with high design quality - Home appliance parts requiring high-precision molding 【Benefits of Implementation】 - Thinner and higher-quality products - Reduction in material costs - Increased production efficiency and reduced defect rates