スプレーイングシステムスジャパン List of Products and Services

A full lineup of spray nozzles to meet the diverse needs in the manufacturing processes of the iron and non-ferrous metal industries. We offer a wide variety of nozzles suitable for each process, from raw material handling to ironmaking, steelmaking, hot rolling, thick plate production, cold rolling, and surface treatment. Various spray nozzles contribute to improvements in quality, energy savings, labor reduction, cost reduction, shortened work time, and enhanced safety. Custom-made products can be produced from a single unit. Please feel free to consult us regarding joint development. Spraying Systems, a global brand of spray nozzles, provides nozzles suitable for various applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

From ON/OFF control of air-driven single and dual fluid automatic spray guns to PWM (Pulse Width Modulation) control of high-speed electric automatic spray guns, we support nearly all of our automatic spray guns. It features a built-in hydraulic diaphragm pump and a compact design. There is also a type that consists solely of a control panel specialized for control functions.

The spray nozzle can experience "clogging" and "wear" due to long-term use. If left unattended, this wear and clogging may lead to increased costs and deterioration of quality. Therefore, regular maintenance and prevention are essential. This document explains common nozzle troubles and maintenance techniques to avoid these issues in advance. Please download and read it. [Contents (excerpt)] ■ Nozzle troubles ■ Nozzle trouble 1: Clogging ■ Waste caused by clogging ■ Nozzle trouble 2: Wear ■ Waste caused by wear *For more details, please refer to the PDF document or feel free to contact us.

Spray nozzles are used in various industrial fields, and their proper selection is extremely important. Improper selection can lead to waste of liquid and a decline in the quality of the products produced. This document explains the basic knowledge of spray nozzles. Please use it to help in the proper selection of spray nozzles, which can lead to quality improvement and cost reduction. [Contents] ■ Choosing the right nozzle without failure ■ Types of spray patterns ■ Differentiating between spray patterns ■ Materials of spray nozzles ■ Performance (factors affecting selection) *For more details, please refer to the PDF document or feel free to contact us.

Spray nozzles are used in various industrial fields, and their proper selection is very important. Improper selection can lead to waste of liquid and a decline in the quality of the produced goods. This document explains how to choose spray nozzles. We are also offering case studies that showcase various applications of spray nozzles. 【Contents】 ■ Choosing the right nozzle without failure ■ Types of spray patterns ■ Differentiating spray patterns ■ Materials of spray nozzles ■ Performance (factors affecting selection) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the "Cleaning and Drying System" was implemented in the liquid processing group of the equipment manufacturer Hydrep. Previously, the company manually cleaned steel plates using a pressure washer and dried them with a compressor air gun, which was very time-consuming and labor-intensive. After the implementation, they achieved improvements in product quality and productivity. The rate of returned parts from customers decreased by 5%, and the request rate for reprocessing products dropped by 20%. [Case Summary] ■ Challenges - Required the design of a custom lubrication and cleaning machine - Previously used a pressure washer for manual cleaning of steel plates and dried them with a compressor air gun, which was time-consuming and labor-intensive *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the introduction of the dedicated descaling nozzle 'DescaleJet Pro' at a steel mill in the American Midwest that conducts fully integrated manufacturing. At the company, the high-pressure nozzles previously used for rust removal were not impactful enough, resulting in inconsistent quality. After the introduction of the new nozzle, the increased impact allowed for cleaner removal of rust from the strips, and the number of quality issues decreased. [Case Overview] ■Challenges - The previous high-pressure nozzles lacked sufficient impact, leading to inconsistent quality. - There was a tendency for clogging, resulting in an uneven spray pattern. - The integrated nozzle strainer broke and fell out, causing blockages in the descaling header. - Additional maintenance time was required to remove broken fragments. - The lifespan of the nozzles was irregular, making it difficult to determine the appropriate replacement timing. *For more details, please refer to the PDF document or feel free to contact us.

We are offering a document titled "Industrial Nozzle Selection Guide - Energy Saving and Cost Reduction Edition." 【Are you facing these issues?】 - Cost reduction is an important theme, but the challenge is balancing it with maintaining and improving quality. - Excessive cost reduction can lead to a decline in quality, an increase in defective products, and risks such as recalls and customer dissatisfaction. Using examples such as the introduction of spray guns, nozzle replacements, and the implementation of automated systems, we will provide detailed methods for cost reduction and energy saving. 【Contents】 ■ Cost Reduction vs. Quality ■ Methods for Cost Reduction and Energy Saving ■ Improvement of Manual Operations ■ Review of Existing Equipment ■ Automation of Operations ■ Conclusion We also provide a clear explanation of the types of nozzles and selection factors for automation of operations, so please take a moment to read it. *For more details, please download the PDF or feel free to contact us.