スプレーイングシステムスジャパン List of Products and Services

The spray robot system is a new service that combines our spray technology with arm robot technology. It performs precise spraying on workpieces flowing on a conveyor.

The "Mist Twister C" is a top-quality compact humidifier equipped with a high-quality mist nozzle and a small fan. It powerfully sprays a stream of moisture in one direction, ensuring that the targeted area is adequately humidified. It can spray over long distances even without air assistance, with a maximum humidification capacity of 2.5L/h. It can also be used as a supplement to other humidifiers. Additionally, we offer the "Mist Twister H360," which distributes the fine mist generated by a high-performance mist nozzle in all directions (360 degrees) using a powerful fan. It is ideal for humidifying large spaces and contributes to improving the quality of temperature and humidity management. 【Features】 - Energy-efficient, powerful, and labor-saving humidification - No compressor required - Direction can be flexibly changed - Suitable for localized and confined area humidification - Can also be used as a supplement to other humidifiers *For more details, please refer to the PDF document or feel free to contact us. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for various applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

This is a conveyor cleaning rotary nozzle unit that achieves high cleaning effectiveness by rotating the nozzle at a constant speed with a motor and overlapping multiple rotating arms. The rotary mechanism employs a torque limiter to prevent contact accidents. It is compatible with conveyor widths of up to 1200mm. 【Features】 ◆ Reduces water usage and lowers wastewater treatment costs ◆ Achieves a single-row arrangement by combining three nozzles with left and right rotation, allowing for space-saving configuration ◆ Simple structure for good maintainability *For more details, please download the PDF. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

The "WindJet YBLW" is a compact air nozzle for blowers that enables high impact and high flow rates even at low pressure, thanks to its unique structure that allows for efficient air rectification. Switching from compressed air results in significant energy savings. Additionally, despite its flat and compact shape, it features a blow-off width of 53mm, and we also offer headers with nozzles arranged in parallel to accommodate longer lengths. 【Features】 ■ A fault design that allows air to escape even if objects come into contact with the nozzle's blow-off section ■ Lower power consumption compared to compressed air systems ■ Compatible with long and complex shapes using headers and adjustable hoses *For more details, please refer to the catalog. Feel free to contact us with any inquiries. Spraying Systems, a global brand for spray nozzles, offers a variety of nozzles tailored to different applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

For customers using air nozzles for compressors/two-fluid nozzles, we propose switching from a compressor system to a blower system and introduce case studies. Based on the extensive experience and solid technical expertise of a specialized manufacturer of spray nozzles, we will suggest methods for using air and nozzles that maintain appropriate air blow capacity and work processes while reducing energy consumption. For more details, please download the catalog or contact us. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on over 90,000 items of proven performance. *For information about spraying nozzles, please download the PDF or contact us.

This document explains how to reduce electricity costs by approximately 90% using a single-fluid nozzle humidification method. It includes a general classification of humidification methods, a performance comparison between two-fluid and single-fluid humidification, and examples of recommended nozzles for different environments. Additionally, it introduces energy-saving simulations for two-fluid and single-fluid humidification, making it a useful reference when considering implementation. We encourage you to read it. 【Contents】 ■ General classification of humidification methods ■ Energy-saving simulations for two-fluid and single-fluid humidification ■ Performance comparison between two-fluid and single-fluid humidification ■ Examples of recommended nozzles for different environments ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study from a manufacturer that handles power receiving equipment, distribution boards, and metal cabinets, where a switch from a compressor to a blower was implemented. The manufacturer was using compressed air for the water removal process via air blow, which was problematic due to high power consumption. Additionally, there were concerns about the impact on equipment using air from other processes. By adopting a blower system with lower power consumption, significant reductions in electricity costs were achieved. Since the compressor system was not used at high pressure, the increase in airflow from the blower enhanced the water removal effect. [Case Summary (Partial)] ■ Issues - High power consumption - Impact on equipment using air from other processes ■ Product Introduced: Small Flat Air Nozzle for Blowers *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of switching from a compressor to a blower at a food manufacturer located in the Tokai region. In this factory, the water drainage process at the mouth was being carried out by combining a compressor and pipes, and the high electricity costs associated with the operation of the compressor had become a problem. By introducing a blower and a dedicated nozzle unit, we were able to achieve significant energy savings and a reduction in CO2 emissions. Additionally, the compressor was affecting the air pressure in other processes, but this issue was also resolved. [Case Summary (Partial)] ■ Challenge: High electricity costs associated with the operation of the compressor ■ Introduced Products: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of a conveyor cleaning automatic rotating nozzle at a certain food factory. In this factory, the plates used in the filling process were cleaned manually with brushes, which involved inefficient operations of moving several plates and opening doors for cleaning. Additionally, the rinsing efficiency after foam cleaning was poor, leading to the use of large amounts of water, which was also problematic. By introducing a conveyor-specific rotating nozzle, high-impact automatic cleaning eliminated the need for manual cleaning operations, significantly improving efficiency. The effective cleaning with a smaller number of nozzles resulted in substantial water savings. 【Case Overview (Partial)】 ■Challenges - Inefficient operations due to manual brush cleaning - Poor rinsing efficiency, leading to high water usage ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a switch was made from a compressor to a blower at a certain automobile manufacturer's body factory. In this factory, the use of a compressor as an air source in the liquid cutting process was seen as a problem due to high electricity consumption. Therefore, a switch to a blower as the air source was made, and the nozzles were also changed to blower-specific nozzles, utilizing a header with multiple nozzles arranged in parallel, similar to the conventional method. This resulted in significant energy savings and a reduction in CO2 emissions. [Case Overview (Partial)] ■ Issue: High electricity consumption due to the use of a compressor ■ Introduced Products: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where a Western confectionery manufacturer, which has a wide range of confectionery products, implemented a hand spray gun and a heated pressure tank unit. For the crepe-type cakes, the process of applying fruit sauce was done manually with a brush. Since it was not possible to apply a precise amount, the actual application was excessive to ensure it did not fall below the specified amount. As a result of introducing the hand spray gun and heated pressure tank unit, many problems were solved by switching from manual brush application to the hand gun, and improvements in quality were also achieved through increased reproducibility. [Case Overview (Partial)] ■ Issues - Excessive application - Variability in application amounts among individuals ■ Products Introduced - Heated spray gun with liquid circulation for insulation *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a factory manufacturing power supplies and battery-related equipment switched its air blow system from a compressor method to a blower method. In the factory, a compressor and air nozzles for the compressor were used for air blowing. While compressor air has strong injection power and can reliably cut liquids, it has the disadvantage of high energy costs. By switching the air source and nozzles to a blower method, we achieved significant reductions in electricity consumption costs. 【Case Overview (Partial)】 ■Challenges - Cost reduction - Commitment to SDGs ■Products Introduced - Small flat air nozzle for blower *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of the introduction of conveyor cleaning nozzles to a major bread manufacturer. The mesh conveyor used for transport accumulated dough residue, necessitating regular cleaning. Manual cleaning was not only labor-intensive but also posed risks due to the high pressure of 15 MPa, leading to multiple issues such as dirt scattering and secondary contamination. By introducing a dedicated rotating nozzle for conveyor cleaning, we were able to suppress the occurrence of secondary contamination and eliminate the cleaning work, thereby reducing labor costs. [Case Overview (Partial)] ■Challenges - Labor involved in manual cleaning - Risks associated with high-pressure work - Occurrence of secondary contamination ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a brush-equipped shower header with a self-cleaning function that was implemented at a certain automotive parts manufacturer. Cleaning is performed inside the press machine before the pressing process. The cleaning solution is circulated and reused, during which oil, dust, and other contaminants accumulate in the liquid, frequently causing nozzle clogs. Maintenance of the nozzles often occurred after pressing defects arose. By introducing a brush-equipped shower header with a self-cleaning function, the labor involved in maintenance has been significantly reduced. 【Case Overview (Partial)】 ■Challenges - High frequency of maintenance - Opportunity loss due to press machine downtime - Labor involved in removing and cleaning the header and nozzles ■Product Introduced - Brush-equipped shower header *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of implementing mist cooling in a manufacturer of wood grinding and polishing machines. As a measure against heatstroke for workers, air conditioning was always running at full capacity, which resulted in high electricity costs and became a problem. To save on electricity costs while simultaneously cutting peak demand, we considered mist cooling that requires minimal maintenance and introduced 18 swing mist fans. We successfully reduced the local temperature in the factory by 3 to 4°C and the overall temperature of the installation space by 1°C, resulting in a monthly savings of 400,000 yen on electricity costs. [Case Overview (Partial)] ■Challenges - Insufficient ventilation equipment caused heat emitted from machines to accumulate. - Constantly running the air conditioning at full capacity led to high electricity costs. ■Products Introduced - Swing mist fan "Mist Twister S" *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a certain confectionery company located in Niigata Prefecture that implemented a conveyor cleaning nozzle. At this company, cleaning was performed using a high-pressure water hand spray gun to remove soy sauce stains; however, they were unable to sufficiently eliminate the dirt, and the labor involved in the cleaning process was burdensome. Additionally, due to the high-pressure water, it was necessary to ensure the safety of the workers. Therefore, they adopted a dedicated rotary nozzle unit for conveyor cleaning. This made it possible to reliably clean the stains, allowing the workers who were responsible for cleaning to be reassigned to other tasks, which also led to a reduction in labor costs. [Case Overview (Partial)] ■ Challenges - The burden of allocating manpower to cleaning tasks - The need to ensure worker safety due to high-pressure water ■ Products Introduced - Rotary nozzle unit for conveyor cleaning MDRN - Rotary nozzle for conveyor cleaning NRAJNRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a conveyor cleaning unit nozzle was implemented at a certain sake brewery. At this brewery, a nozzle header with straight flow nozzles was swung to clean the mesh conveyor, but this was insufficient, and additional manual cleaning was performed using a high-pressure handgun, which posed a problem in terms of the manpower required and the burden on the workers. Therefore, a rotating nozzle unit for conveyor cleaning was adopted, allowing for the reliable washing and removal of rice grains stuck in the mesh, enabling automatic cleaning. As a result, there was no need to allocate workers for cleaning, ensuring safety as well. 【Case Summary (Part)】 ■ Challenge: Manpower and burden on workers for additional cleaning ■ Products Introduced ・Rotating nozzle unit for conveyor cleaning MDRN ・Rotating nozzle for conveyor cleaning NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where an electrolyte water generation device and an automatic spray device were implemented at a beverage manufacturer. At this manufacturer, the room where malt is produced has high humidity year-round, making it prone to black mold. They were manually cleaning for three hours using a high-pressure washer, and with six production rooms, the burden on workers was significant. By introducing the electrolyte water generation device and the automatic spray device, and regularly spraying disinfectant water, the occurrence of black mold has been suppressed, eliminating the need for manual high-pressure cleaning and significantly reducing the burden on workers. [Case Overview (Partial)] ■ Issues - Black mold (Cladosporium) is prone to occur, requiring three hours of manual cleaning once a week. - There are six production rooms, placing a heavy burden on workers. ■ Products Introduced: Disinfectant solution with mold suppression effect "Hypochlorous Acid Electrolyzed Water Pathosans" - Acidic water spray nozzle (wall-facing spray) PVC flood jet nozzle (K-3) - Alkaline water spray nozzle (ceiling-facing spray) PTFE two-dimensional rotating nozzle (27500A) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a major confectionery manufacturer that implemented a small-sized two-fluid automatic spray gun. At this manufacturer, release oil was applied manually to the trays, and to ensure proper application, a larger amount was sprayed, leading to excessive application and increased costs for the release oil, which became a concern. Additionally, the mist dispersion causing contamination in the surrounding area was also an issue. With the introduction of the small-sized two-fluid automatic spray gun, it became possible to apply the minimum necessary amount of release oil, suppressing the mist dispersion and reducing usage. [Case Overview (Partial)] ■ Challenges - Excessive application due to manual spraying, leading to increased costs - Contamination in the surrounding area due to mist dispersion ■ Product Introduced: Micro Two-Fluid Nozzle *For more details, please refer to the PDF document or feel free to contact us.