スプレーイングシステムスジャパン List of Products and Services

(1) Appropriately designed humidification system. From design and construction to aftercare, we systematize humidification and humidity control as a whole. We will design and construct according to your requests through precise temperature and humidity measurement and electrostatic measurement. (2) Safe and hygienic. The dedicated humidifier is designed to be antibacterial and hygienic. (3) Fully automatic operation. Subtle humidity control and significant electrostatic prevention effects are made possible through automatic operation. It has a tremendous effect on quality preservation, yield improvement, and work environment enhancement. (4) No maintenance required. There are no consumables like vibrators, so troublesome maintenance is unnecessary. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on over 90,000 items of experience. *For information about spraying nozzles, please download the PDF or contact us.

We can accommodate various sizes of containers, including 1-ton containers and large containers, with a single unit.

The adoption of low-pressure air foaming has eliminated the secondary attachment of dirt caused by splashes, which is common in high-pressure washing, as well as the uplift of bacteria. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.*

Due to the increase in electricity prices caused by the suspension of nuclear power plants, further energy-saving measures and efficiency improvements in factories and businesses are urgently needed. Our various spray equipment demonstrates its effectiveness in reducing power consumption through blower nozzles and improving the efficiency of power generation facilities during the summer with mist systems. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.*

The "container cleaning device" is a cleaning machine that enables the reduction of work time, cost savings, and improvement of the working environment through automation. It features a powerful cleaning system with a three-dimensional rotating nozzle and can accommodate containers of various sizes and large vessels with just one unit. For more details, please download the catalog or contact us. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

No construction required for easy automatic application. High labor-saving effect. The pressure tank and control system are mounted on a cart. Just connect to a 100V power source and air supply, and precise spraying is possible in sync with conveyor lines and other timings. ■ Features - Smart styling and excellent operability with all components, including the pressure tank and solenoid valve, integrated within the main unit. - Adoption of a precision regulator allows for meticulous flow adjustment. - The dedicated controller automatically controls the spray gun with a timer using external sensors, enabling accurate spraying at specific points. Spraying Systems, a global brand for spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information on spraying nozzles, please download the PDF or contact us.*

An environmentally friendly oil spray unit that reduces mist dispersion. It contributes to improving processing quality with precise automatic spraying. With the newly developed low-pressure two-fluid system, it accurately and automatically sprays only the necessary amount at the designated positions of the mold and workpiece. It reduces oil mist dispersion and sprays evenly over the entire application surface. - Oil consumption reduced by 80% - Oil dispersion reduced by 50% (Compared to conventional methods / Our research) Spraying Systems, a global brand of spray nozzles, offers nozzles suited for various applications based on over 90,000 items of proven performance. *For information about spraying nozzles, please download the PDF or contact us.

As energy-saving demands increase, the energy efficiency of air consumption and air conditioning directly impacts costs, making it urgent for factories and businesses to implement energy-saving measures. By using our products, such as blowers and dedicated nozzles that replace compressors, as well as air blowers that send out fine mist to cool the factory, you can achieve significant reductions in electricity costs and improve the environment! 【Product Lineup】 ■ Air Nozzles for Blowers (approximately 80% power reduction) ■ Two-Fluid Nozzles for Blowers - Blower Mist (approximately 60% power reduction) ■ Mist Blowers - Mist Twister R (for indoor use), Mist Twister T (for outdoor use) ■ Inlet cooling for power generation equipment and gas turbines (approximately 5% increase in power output) ■ Roof cooling with water spraying (approximately 40% reduction in heat transfer to indoors) *For more details, please refer to the catalog. Feel free to contact us! Spraying Systems, a global brand for spray nozzles, offers a variety of nozzles tailored to different applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

A device that automatically applies anti-collapse agents (industrial adhesives) accurately in accordance with the work being transported on a conveyor. It can be easily installed on existing lines. By switching from stretch film, it significantly reduces labor and waste, contributing to energy savings. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

■AccuCoat Heating Spray System This device combines a heated liquid delivery unit and a spray control panel. Being a compact unit, it can be set up in just a few minutes, enabling efficient viscous liquid coating. The spray controller accurately manages spray timing, temperature, and flow rate. It is ideal for research and development or pre-production prototypes, but can also accommodate small-scale production. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.*

Maximum operating pressure of 30MPa. Suitable for high-impact stains that are difficult to remove. Powered by an air motor or electric motor, the straight spray nozzle rotates in three dimensions, efficiently covering the entire inner surface of the tank without unevenness. This eliminates dangerous manual cleaning tasks and reduces working time. Automation of the cleaning process is possible when combined with a lifting device. Various nozzles can be attached according to the application. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on over 90,000 items of proven performance. *For information about spraying nozzles, please download the PDF or contact us.*

This is a conveyor cleaning rotary nozzle unit that achieves high cleaning effectiveness by rotating the nozzle at a constant speed with a motor and overlapping multiple rotating arms. The rotary mechanism employs a torque limiter to prevent contact accidents. It is compatible with conveyor widths of up to 1200mm. 【Features】 ◆ Reduces water usage and lowers wastewater treatment costs ◆ Achieves a single-row arrangement by combining three nozzles with left and right rotation, allowing for space-saving configuration ◆ Simple structure for good maintainability *For more details, please download the PDF. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

In the summer, when heat countermeasures are required both indoors and outdoors, improving the efficiency of air conditioning and energy conservation is an important issue. By using our products, such as the "air conditioning system" that sends fine mist through dedicated nozzles and blowers to cool the space, significant reductions in electricity costs and environmental improvements can be achieved. 【Product Lineup】 ■ Fine mist air conditioning nozzles (efficiently utilizing evaporative cooling with fine mist) ■ Mist blowers: Mist Twister R (for indoor use), Mist Twister T (for outdoor use), Mist Twister S (indoor oscillating model) ■ Roof cooling with water spraying (reducing heat transfer to the indoors by approximately 40%) ■ Intake cooling for power generation equipment and gas turbines (increasing power output by approximately 5%) *For more details, please contact us or download the PDF. Spraying Systems, a global brand for spray nozzles, offers a variety of nozzles suitable for different applications based on over 90,000 items of proven performance. *For information about spraying nozzles, please download the PDF or contact us.

From ON/OFF control of air-driven single and dual fluid automatic spray guns to PWM (Pulse Width Modulation) control of high-speed electric automatic spray guns, we support nearly all of our automatic spray guns. It features a built-in hydraulic diaphragm pump and a compact design. There is also a type that consists solely of a control panel specialized for control functions.

We would like to introduce a case study where an electrolyte water generation device and an automatic spray device were implemented at a beverage manufacturer. At this manufacturer, the room where malt is produced has high humidity year-round, making it prone to black mold. They were manually cleaning for three hours using a high-pressure washer, and with six production rooms, the burden on workers was significant. By introducing the electrolyte water generation device and the automatic spray device, and regularly spraying disinfectant water, the occurrence of black mold has been suppressed, eliminating the need for manual high-pressure cleaning and significantly reducing the burden on workers. [Case Overview (Partial)] ■ Issues - Black mold (Cladosporium) is prone to occur, requiring three hours of manual cleaning once a week. - There are six production rooms, placing a heavy burden on workers. ■ Products Introduced: Disinfectant solution with mold suppression effect "Hypochlorous Acid Electrolyzed Water Pathosans" - Acidic water spray nozzle (wall-facing spray) PVC flood jet nozzle (K-3) - Alkaline water spray nozzle (ceiling-facing spray) PTFE two-dimensional rotating nozzle (27500A) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a Western confectionery manufacturer, which has a wide range of confectionery products, implemented a hand spray gun and a heated pressure tank unit. For the crepe-type cakes, the process of applying fruit sauce was done manually with a brush. Since it was not possible to apply a precise amount, the actual application was excessive to ensure it did not fall below the specified amount. As a result of introducing the hand spray gun and heated pressure tank unit, many problems were solved by switching from manual brush application to the hand gun, and improvements in quality were also achieved through increased reproducibility. [Case Overview (Partial)] ■ Issues - Excessive application - Variability in application amounts among individuals ■ Products Introduced - Heated spray gun with liquid circulation for insulation *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of the "Spray Injector" at a power plant in the American Midwest. The facility was facing a deadline to comply with the interstate air pollution regulations (CAIR) established by the Environmental Protection Agency and required a control system to reduce NOx emissions by 30-50%. After implementation, NOx emissions were reduced by 45%, with only a minimal carryover of urea within acceptable limits. Additionally, there were no nozzle blockages, and the injector performed as specified. [Case Overview] ■ Challenges - A control system was needed to reduce NOx emissions by 30-50%. - Consulted with a major manufacturer of air pollution control devices, but the custom system was prohibitively expensive. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of a "spray cooling system" at a factory that manufactures cast iron products from recycled materials. The company needed to effectively cool cast iron pipes from 177°C to 38°C after immersing pipes in heated asphalt. However, surface defects were likely to occur, leading to frequent returns and complaints. The cooling system dramatically improved productivity. Cooling efficiency also increased, significantly reducing surface defects on the pipes caused by cooling troubles. [Case Overview] ■Challenges - Surface defects were likely to occur, leading to frequent returns and complaints. - Blistering occurred in the asphalt coating. - Large pipes had to be manually rotated to prevent liquid asphalt from solidifying in an uneven state. - The manual workload was significant, resulting in high labor costs. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of the "Model 54000 Tablet Coating Header" at a nutritional supplement manufacturer. In the company's tablet coating process, quality issues arose due to excessive coating, resulting in parts of the coating peeling off and tablets sticking together. After the implementation, the product waste rate and rework due to film coating issues were reduced by over 15%, and the time required for tablet inspection and sorting was also shortened. 【Case Overview】 ■Challenges - Excessive coating led to parts of the coating peeling off and tablets sticking together. - Many products needed to be discarded due to quality issues. - Significant time was required for cleaning, maintenance, and positioning. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of a "new spray injector" at Jordan Phosphate Mines Company (JPMC), a major manufacturer of sulfuric acid. The company was using a jacket-type injector to spray molten sulfur into the furnace to produce sulfur dioxide (SO2), but steam was leaking from the bellows, putting workers at risk. In response, a new injector was designed and developed specifically for JPMC. The adoption of a special gland packing design eliminated the need for bellows installation, resolving the leakage issue. [Case Overview] ■ Challenges - Steam was leaking from the bellows, putting workers at risk. - Excessive humidity was also generated, leading to additional maintenance time. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the spray dry nozzle 'SKH-MFP SprayDry' was implemented at a pet food manufacturer. The nozzles previously used by the company required frequent replacements and maintenance, leading to increased downtime and higher operating costs. After implementation, it was possible to meet the required spray angle and particle size at a low pressure of 17.2 MPa, thereby minimizing wear on the pump and nozzle. [Case Overview] ■Challenges - The downtime for cleaning the dryer and replacing worn nozzles is limited. - The wear life of the nozzles is short, requiring the orifice disk to be replaced every 4 days and the rotary device every 12 days. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where the "ProMax QuickJet Spray Nozzle" was implemented at a can manufacturer. The company faced many issues in their can cleaning process, and the quality of cleaning did not meet the required standards. After implementation, by spraying from above and below the conveyor with a custom header, they were able to clean the cans evenly. 【Case Overview】 ■Challenges - The quality of cleaning did not meet the required standards. - There were frequent cases of cans tipping over during cleaning, and the tipped cans had to be discarded. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "WindJet Blower System" was implemented by a meat processing company. In their boxing process, the traditional method was unable to completely remove water droplets, leading to issues such as box damage and mold growth on meat packs. After implementation, the water drainage efficiency dramatically improved, significantly reducing box damage due to moisture, and also cutting down on the time and cost of repackaging. 【Case Overview】 ■Challenges - Water droplets remained, causing box damage and mold growth on meat packs. - A reliable air blow system that can accommodate various sizes and effectively drain water was needed. ■Effects - Water drainage efficiency dramatically improved, significantly reducing box damage due to moisture. - Time and cost of repackaging were also reduced. *For more details, please refer to the PDF document or feel free to contact us.

The spray robot system is a new service that combines our spray technology with arm robot technology. It performs precise spraying on workpieces flowing on a conveyor.