スプレーイングシステムスジャパン List of Products and Services

This is a technical document that helps improve productivity, enhance work efficiency, and reduce costs. It includes a wide range of nozzle products and the latest spray technology information. 【Main Contents】 Nozzle selection guide by application Spray technology Full cone spray nozzles Flat spray nozzles Hollow cone spray nozzles Single fluid fine atomizing nozzles Two fluid air atomizing nozzles Automatic spray nozzles Spray guns Tank cleaning nozzles Air blow nozzles Specialty nozzles and more Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on over 90,000 items of proven performance. *For information about Spraying Systems nozzles, please download the PDF or contact us.

The tank mixing eductor, "Tank Mixing Eductor," demonstrates its power in stirring liquids in tanks and similar applications. Compared to other mixing methods such as pipe holes and air agitation, it significantly improves efficiency. It allows for downsizing of pumps and reduction of maintenance costs. The diffuser mechanism draws in four times the liquid volume from the surroundings compared to the amount ejected from the nozzle, and injects five times the liquid volume from the main body, providing powerful agitation. The inlet flow path has a large cross-section, making it resistant to clogging, and its surface is shaped to minimize the adhesion of solids, ensuring sustained high circulation efficiency. We offer a wide range of options tailored to tank capacity and applications. [For more details, please download the catalog or feel free to contact us.] Spraying Systems, a global brand of spray nozzles, provides nozzles suitable for various applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.*

This is a fine mist nozzle that generates a fine, cool mist that does not wet clothing or the surrounding area, effectively providing cooling through evaporative heat absorption. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for different applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.*

This is a conveyor cleaning rotary nozzle unit that achieves high cleaning effectiveness by rotating the nozzle at a constant speed with a motor and overlapping multiple rotating arms. The rotary mechanism employs a torque limiter to prevent contact accidents. It is compatible with conveyor widths of up to 1200mm. 【Features】 ◆ Reduces water usage and lowers wastewater treatment costs ◆ Achieves a single-row arrangement by combining three nozzles with left and right rotation, allowing for space-saving configuration ◆ Simple structure for good maintainability *For more details, please download the PDF. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

Achieving high-efficiency cleaning with stable rotation through a unique structure. Operates solely with a pump due to liquid flow reaction drive. Simple design for easy maintenance. Can be installed in any direction: up, down, or sideways. Flow rate and spray pattern can be changed by replacing the nozzle tip. 【Details】 Maximum operating pressure: 2.0MPa Maximum flow rate: 28.5L/min (at 2.0MPa) Arm lengths: 200, 300, 500mm Inlet connection: Rc1/4 Main material: SUS304 Drive method: Reaction rotation type Maximum operating temperature: 70℃ Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

Due to the increase in electricity prices caused by the suspension of nuclear power plants, further energy-saving measures and efficiency improvements in factories and businesses are urgently needed. Our various spray equipment demonstrates its effectiveness in reducing power consumption through blower nozzles and improving the efficiency of power generation facilities during the summer with mist systems. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.*

Nozzle "Stream Jet Nozzle" for spraying water on the roofs of factories and workspaces, along with a timer controller. 【Features】 ■ It sprays multiple straight flows radially. ■ By combining full-circle and half-circle types, it allows for an efficient installation layout tailored to the shape of the roof. ■ When spraying is stopped, the core seals the inside of the nozzle, preventing foreign substances from entering. ■ Efficient watering settings can be achieved with intermittent control via a dedicated controller. ■ The controller is housed in a resin dustproof and waterproof box, equipped with a strainer and pressure regulating valve. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for different applications based on over 90,000 items of proven performance. *For information about spraying nozzles, please download the PDF or contact us.

From ON/OFF control of air-driven single and dual fluid automatic spray guns to PWM (Pulse Width Modulation) control of high-speed electric automatic spray guns, we support nearly all of our automatic spray guns. It features a built-in hydraulic diaphragm pump and a compact design. There is also a type that consists solely of a control panel specialized for control functions.

We would like to introduce a case study of a certain confectionery company located in Niigata Prefecture that implemented a conveyor cleaning nozzle. At this company, cleaning was performed using a high-pressure water hand spray gun to remove soy sauce stains; however, they were unable to sufficiently eliminate the dirt, and the labor involved in the cleaning process was burdensome. Additionally, due to the high-pressure water, it was necessary to ensure the safety of the workers. Therefore, they adopted a dedicated rotary nozzle unit for conveyor cleaning. This made it possible to reliably clean the stains, allowing the workers who were responsible for cleaning to be reassigned to other tasks, which also led to a reduction in labor costs. [Case Overview (Partial)] ■ Challenges - The burden of allocating manpower to cleaning tasks - The need to ensure worker safety due to high-pressure water ■ Products Introduced - Rotary nozzle unit for conveyor cleaning MDRN - Rotary nozzle for conveyor cleaning NRAJNRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a conveyor cleaning unit nozzle was implemented at a certain sake brewery. At this brewery, a nozzle header with straight flow nozzles was swung to clean the mesh conveyor, but this was insufficient, and additional manual cleaning was performed using a high-pressure handgun, which posed a problem in terms of the manpower required and the burden on the workers. Therefore, a rotating nozzle unit for conveyor cleaning was adopted, allowing for the reliable washing and removal of rice grains stuck in the mesh, enabling automatic cleaning. As a result, there was no need to allocate workers for cleaning, ensuring safety as well. 【Case Summary (Part)】 ■ Challenge: Manpower and burden on workers for additional cleaning ■ Products Introduced ・Rotating nozzle unit for conveyor cleaning MDRN ・Rotating nozzle for conveyor cleaning NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the implementation of a conveyor cleaning automatic rotating nozzle at a certain food factory. In this factory, the plates used in the filling process were cleaned manually with brushes, which involved inefficient operations of moving several plates and opening doors for cleaning. Additionally, the rinsing efficiency after foam cleaning was poor, leading to the use of large amounts of water, which was also problematic. By introducing a conveyor-specific rotating nozzle, high-impact automatic cleaning eliminated the need for manual cleaning operations, significantly improving efficiency. The effective cleaning with a smaller number of nozzles resulted in substantial water savings. 【Case Overview (Partial)】 ■Challenges - Inefficient operations due to manual brush cleaning - Poor rinsing efficiency, leading to high water usage ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

The "SprayScan mPT" is a portable spray characteristic analysis system that visualizes spray patterns by irradiating a spray passing through a frame with a laser. With appropriate data, it is possible to optimize operations and quickly and easily detect issues with the spray pattern, minimizing quality problems. It is particularly suitable for applications where the spray range is important, such as coating and lubrication. Additionally, it allows for the recording and comparison of spray performance over a long period, helping to determine whether nozzle maintenance or replacement is necessary. 【Features】 ■ Acquire characteristics of the spray pattern, such as shape, dimensions, and distribution ■ Quickly and easily verify uniformity and coverage ■ Evaluate how changes in the chemicals used or operational conditions affect the spray pattern *For more details, please refer to the PDF document or feel free to contact us.

The "Water Supply Connection Mist Kit" is a product that requires no pump or compressor and does not need a power source. It can create mist simply by connecting to a water supply. It allows for easy setup and comes with all the necessary parts for installation. Additionally, we offer "high-quality mist" using a high-pressure pump, the "Mist Twister Series" that creates a mist space with a fan and fine mist carried by the fan's airflow, and a "Mist Pump Unit" that only requires a water source and power supply. Please feel free to contact us if you have any inquiries. 【Features】 ■ Easy installation ■ No pump required ■ No power source required *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of replacing spray nozzles at a beef processing manufacturer. When cooling carcasses, over 200,000 liters of cold water are sprayed for 18 to 20 hours. The conventional system was unable to completely cover the carcasses, resulting in longer cooling times. As a result, the quantity and size of the carcasses decreased, leading to a drop in sales. The nozzles installed in the cooling chamber were changed to ProMax QuickJet nozzles. The cooling time was reduced by half, significantly decreasing water usage, and the carcasses were less prone to shrinkage, improving production volume. [Case Summary (Partial)] ■ Challenges - Longer cooling times led to a decrease in the quantity and size of carcasses. ■ Product Introduced - ProMax QuickJet nozzles *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a factory manufacturing power supplies and battery-related equipment switched its air blow system from a compressor method to a blower method. In the factory, a compressor and air nozzles for the compressor were used for air blowing. While compressor air has strong injection power and can reliably cut liquids, it has the disadvantage of high energy costs. By switching the air source and nozzles to a blower method, we achieved significant reductions in electricity consumption costs. 【Case Overview (Partial)】 ■Challenges - Cost reduction - Commitment to SDGs ■Products Introduced - Small flat air nozzle for blower *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of the introduction of conveyor cleaning nozzles to a major bread manufacturer. The mesh conveyor used for transport accumulated dough residue, necessitating regular cleaning. Manual cleaning was not only labor-intensive but also posed risks due to the high pressure of 15 MPa, leading to multiple issues such as dirt scattering and secondary contamination. By introducing a dedicated rotating nozzle for conveyor cleaning, we were able to suppress the occurrence of secondary contamination and eliminate the cleaning work, thereby reducing labor costs. [Case Overview (Partial)] ■Challenges - Labor involved in manual cleaning - Risks associated with high-pressure work - Occurrence of secondary contamination ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a brush-equipped shower header with a self-cleaning function that was implemented at a certain automotive parts manufacturer. Cleaning is performed inside the press machine before the pressing process. The cleaning solution is circulated and reused, during which oil, dust, and other contaminants accumulate in the liquid, frequently causing nozzle clogs. Maintenance of the nozzles often occurred after pressing defects arose. By introducing a brush-equipped shower header with a self-cleaning function, the labor involved in maintenance has been significantly reduced. 【Case Overview (Partial)】 ■Challenges - High frequency of maintenance - Opportunity loss due to press machine downtime - Labor involved in removing and cleaning the header and nozzles ■Product Introduced - Brush-equipped shower header *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where the "AutoJet Lubrication System" was implemented at a large truck manufacturer. The company needed to coat a 609mm wide feedstock with lubricant before the pressing process, but the oil application on the metal sheets was not uniform. After implementation, product quality improved, and the waste rate due to uneven lubricant application was reduced by 10%. [Case Overview] ■Challenges - Quality issues arose due to non-uniform oil application on the metal sheets. - Excessive spraying caused waste, and the mist-dispersed oil adhered to surrounding equipment and the floor, creating a slippery and dangerous situation. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the spray dry nozzle 'SKH-MFP SprayDry' was implemented at a pet food manufacturer. The nozzles previously used by the company required frequent replacements and maintenance, leading to increased downtime and higher operating costs. After implementation, it was possible to meet the required spray angle and particle size at a low pressure of 17.2 MPa, thereby minimizing wear on the pump and nozzle. [Case Overview] ■Challenges - The downtime for cleaning the dryer and replacing worn nozzles is limited. - The wear life of the nozzles is short, requiring the orifice disk to be replaced every 4 days and the rotary device every 12 days. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where the "ProMax QuickJet Spray Nozzle" was implemented at a can manufacturer. The company faced many issues in their can cleaning process, and the quality of cleaning did not meet the required standards. After implementation, by spraying from above and below the conveyor with a custom header, they were able to clean the cans evenly. 【Case Overview】 ■Challenges - The quality of cleaning did not meet the required standards. - There were frequent cases of cans tipping over during cleaning, and the tipped cans had to be discarded. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "FloMax Nozzle Lance" was switched at a thermal power plant. At this location, the high frequency of nozzle maintenance was a problem, and two workers were performing the dangerous task of removing dried slurry that had accumulated on the nozzles for up to three hours every day. After the introduction, we successfully reduced costs by approximately 15 million yen annually due to a decrease in the consumption of compressor air used for injecting lime slurry. [Case Overview] ■Challenges - We wanted to reduce the use of expensive compressor air and the maintenance frequency of the spray dryer absorption system. - We were performing the dangerous task of removing dried slurry that had accumulated on the nozzles every day. *For more details, please refer to the PDF document or feel free to contact us.