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  4. Case Studies on the Introduction of FlexSim for Improving Productivity in Manufacturing Plants and Logistics Warehouses
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  • Oct 18, 2022
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Oct 18, 2022

Case Studies on the Introduction of FlexSim for Improving Productivity in Manufacturing Plants and Logistics Warehouses

ゼネテック ゼネテック
We would like to introduce a case study of the implementation of the discrete event analysis 3D simulation software 'FlexSim.' Ishiya Seika Co., Ltd. considered the need to objectively compare manufacturing lines and human movement paths by introducing simulation software. As a result of the implementation, it became possible to visualize how much time each process should take to achieve the goals, what kind of movements would be beneficial, and what the time, movement paths, and costs would be. This allowed for a more persuasive explanation of concepts that are often difficult to convey with words alone. In addition to this, there are also case studies of implementations at companies such as NEC Corporation, Wacoal Distribution Co., Ltd., and Shizuoka Prefectural University, a public university corporation in Shizuoka Prefecture. For more details, please refer to the related products and catalog.
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[FlexSim Case Study] NEC Corporation

Research and development of simulation AI integration technology: What is the technology that enables "decision-making under unknown circumstances" using artificial intelligence (AI)?

We will introduce a research case using the discrete event simulation software "Flexsim." [Overview] The time when people had excessive expectations of AI has already passed, and we are beginning to understand what AI can and cannot do. The "Simulation AI Integration Technology" being researched by the company differs from AI analysis, which requires a large amount of data, by substituting insufficient data with simulations to support optimal decision-making. This is where our product "Flexsim" comes into play. [Case Study] ■ Introduced Product: FlexSim ■ Implementation Partner: NEC Corporation *For more details, please refer to the PDF document or feel free to contact us.

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[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

Proposing persuasive guidance and improvements through visualization in the factory! Overcoming language barriers with FlexSim.

We would like to introduce a case study of the implementation of the discrete event analysis 3D simulation software "FlexSim" at Ishiya Seika Co., Ltd. "Our company believed that it was necessary to objectively compare manufacturing lines and human movement flows by introducing simulation software. At that time, we fortuitously found this product at an exhibition and became interested. As a result of the implementation, we were able to visualize how much time each process should take to achieve our goals, what kind of movements would be beneficial, and what the costs would be in terms of time, movement flows, and expenses. This allowed us to explain concepts that are often difficult to convey with words alone in a more persuasive manner." [Main Benefits of Implementation] ■ Improvement in production efficiency ■ Optimization of newly introduced machinery ■ Strengthening of communication *For more details, please refer to the PDF document or feel free to contact us.

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[FlexSim Case Study] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

"Evidence-based hospital and pharmacy management" Simulating pharmacist operations based on real data to reduce patient wait times.

We would like to introduce a case where the discrete event simulation software "FlexSim" was implemented at Shizuoka Prefectural University, a public university corporation in Shizuoka Prefecture. In this issue, we will discuss how FlexSim is being used in the research on "improving the work of pharmacists" conducted by Dr. Taishi Furushima at Shizuoka Prefectural University, the reasons for its selection, and what they hope to achieve by utilizing FlexSim in the future. [Main Effects of Implementation] ■ Quantitative evaluation of tasks in the medical field ■ Contribution to improving patient satisfaction ■ Creation of data that serves as indicators when introducing new medical equipment *For more details, please refer to the PDF materials or feel free to contact us.

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[FlexSim Case Study] Wacoal Distribution Co., Ltd.

Achieving a distribution center that flows gracefully without stagnation from the perspective of overall optimization! Introduction of case studies.

We would like to introduce a case where the discrete event analysis 3D simulation software 'FlexSim' was implemented at Wacoal Distribution Co., Ltd. The reason the company adopted the simulation was due to the expansion of the Moriyama Distribution Center and the need for centralized inventory management. As a result, they decided to implement our product because it allowed them to simulate layout changes hypothetically and estimate improvement effects in advance. As a result, they were able to simulate the movement routes and speeds of AGVs, fully automating all horizontal and vertical movements from each floor to the delivery area. [Main Benefits of Implementation] ■ Consolidation of products managed at three locations ■ Total estimation of the distribution center's capacity ■ Improvement in productivity with a focus on overall optimization *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(4)

[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

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[FlexSim Case Study] NEC Corporation

[FlexSim Case Study] NEC Corporation

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[FlexSim Case Study Vol.3] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

[FlexSim Case Study Vol.3] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

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[FlexSim Case Study] Wacoal Distribution Co., Ltd.

[FlexSim Case Study] Wacoal Distribution Co., Ltd.

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Hyper CLT flooring panel

From your feet to a safe site | NETIS registered 'Hyper CLT Mats'

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In safety measures for civil engineering sites, it is important not only to consider heavy machinery and work methods but also to ensure that the "footing" used daily by vehicles and workers is well-prepared. Hyper CLT mats are civil engineering mats that utilize wood CLT. By laying them on access roads, temporary roads, worker pathways, and material yards, they can level muddy or uneven ground and help secure movement within the site. In addition to the unique surface characteristics of wood, they are also less likely to reflect heat and radiation compared to steel plates during the summer. Furthermore, the 5×10 mats weigh approximately 230 kg, making them relatively lightweight and easy to install and remove with small machinery, which helps reduce the burden during construction. Hyper CLT mats are registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS as "TH-250021-A." They are materials that can easily be incorporated into safety measures and creative ideas utilizing NETIS. With the new combination of wood, civil engineering, and CLT, they support site safety from the ground up.

Sep 04, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Sep 04, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Sep 03, 2026

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Hino Smart Cabinet

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The Hino Smart Cabinet provided by Nichinichi Shimizu Machinery Co., Ltd. is a material management solution that allows for the management of factory tools and consumables like a vending machine. This system automates inventory management and ordering processes, preventing the risk of production stoppages due to stockouts and significantly reducing the burden of inventory tasks. The cabinet comes in various types, such as drawer-type and spiral-type, allowing for the proper storage of drills, measuring instruments, protective gear, and more according to their intended use. Furthermore, the history management function through user authentication accurately tracks "who took out what and when," contributing to loss prevention and cost reduction. Operating 24/7 with no maintenance required, it is introduced as an efficient tool to promote the digital transformation (DX) of factories.

Sep 03, 2026

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Please let us know your concerns regarding leaks. We may have some suggestions for you. Leak tests, leakage tests, leak inspections, leak detection, container integrity tests, packaging integrity tests...

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Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Sep 03, 2026

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