"Fly High Higashi-Osaka" Gallery - Installation of Airplane Sculpture by Yamato Seiko Co., Ltd.

We have numerous mass production achievements, including high-temperature resistant processed products made from high silicon molybdenum material for EGR valve housings, which are engine control components.

[Overview, Processing Examples] ■ We will mass-produce products using high-silicon molybdenum material based on our mass production achievements in material procurement, machining, and functional assurance for automotive engine EGR valve housings. ■ Use of high-silicon molybdenum material that withstands high temperatures (approximately 500℃ level) ■ High-precision machining to improve leakage during valve opening and closing *For more details, please download the materials or contact us directly.*

• Engine parts
• Other Auto Parts
• Other processing machines

We specialize in machining with 5-axis control and can handle 3D complex machining even with difficult-to-cut materials.

【Introduced Equipment】 ■MAKINO D500 【Processing Examples and Features】 ■Introduced for the production of semiconductor and aircraft products ■Processing of difficult-to-cut materials (such as titanium, nickel-based heat-resistant alloys) ■Small lot prototype considerations possible *For more details, please download the materials or contact us directly.

• Other machine elements
• Other processing machines
• Machining Center

We have numerous examples of precision machining of stainless steel materials from the mass production achievements of SUS EGR valves for automotive engines.

【Product Overview】 ■ We utilize our mass production experience in the procurement of materials, machining, and functional assurance for SUS-made EGR valves for automotive engines. ■ We also apply our expertise to the machining of other SUS products. ■ We can provide examples of processing and functionality verification using 3D scanners and printers. 【Processing Examples】 ■ Precision machining and measurement of SUS valves ■ Shafts assembled at the center of the valves *For more details, please download the materials or contact us directly.

• Engine parts
• stainless

We will conduct processing examples, functionality checks, and various measurements using 3D models, as well as support for 3D printing.

【Product Overview】 We manufacture various plastic models using a 3D printer. We perform processing examples, functionality checks, and various measurements using 3D models, as well as support for three-dimensional printing. 【Equipment Introduction】 RAISE 3D Pro ■ Maximum Build Size: 280×305×300 mm ■ Layer Thickness: 0.01 to 0.65 mm ■ Materials: Capable of modeling with over 30 types of materials including PLA and ABS *For more details, please download the materials or contact us directly.

• Other measurement, recording and measuring instruments
• Testing Equipment and Devices
• Analytical Equipment and Devices

We propose manufacturing utilizing precision machining technology for products such as agricultural construction machinery, automotive engine transmissions, and EV-related products.

◆Introduction to Yamato Seiko's Machining Technology We select machining methods tailored to product requirements using large and small machining centers, heat treatment, welding, painting, pressing, bending, and laser cutting machines, and propose optimal manufacturing solutions from prototype to mass production. ◆Introduction to Quality Assurance and Function Assurance We can manufacture equipment in-house at Yamato Seiko that enables quality assurance and function assurance. Utilizing the know-how gained from meeting the demands of major clients, we achieve meticulous quality and function assurance. ◆We are advancing our efforts in the aerospace industry and have begun producing some difficult-to-machine products, including fully machined products. We propose solutions tailored to the needs of aerospace industry buyers while promoting Yamato's machining technology and advancing technical improvements.

• Engine parts
• Other processing machines
• Food Processing Equipment

We will reliably implement processing such as CAD/CAM machining and difficult-to-cut material processing, as well as quality control and various evaluations. We will visit for business discussions with a quick estimate.

◆About Yamato Seiko's Machining Technology We possess various machining methods, including precision machining with large and small machining centers, 5-axis controlled machining centers, and complex NC lathes, as well as heat treatment, welding, painting, pressing, bending, and laser cutting. We select various methods from prototyping to mass production. ◆About Quality Assurance and Function Assurance Based on our long-standing mass production achievements in automotive engine parts and safety components, we will provide the best response according to your requirements, including documentation and management methods. Regarding function assurance, we will respond quickly from testing to report creation using our evaluation equipment. ◆Initiatives in the Aerospace Industry We are advancing our initiatives in the aerospace industry and are capable of processing difficult-to-cut materials and aluminum alloy total machined products using CAD/CAM. (We have experience in total machining of semiconductor-related products.) *For more details, please download the materials or contact us directly.

• Engine parts
• Other processing machines
• Food Processing Equipment

We have numerous mass production achievements for VVT rotors, VVT plates, and VVT housings, which are engine control components. 3D scanning and printing verification is possible.

Overview ■ We mass-produce parts for VVT actuators used in automotive engines, offering proposals from material procurement, machining, heat treatment, surface treatment, to functional assurance. ■ Production without losses due to our expertise in sintered material processing. ■ We possess laser hardening equipment that minimizes thermal impact. ■ Thorough management to ensure no burrs or foreign substances. ■ It is also possible to conduct pre-processing examples and functional verification using 3D scanners and printers.

• Engine parts

From individual rocker arms to continuously variable valve units, we realize mass production of engine valve system components! Accurate verification is possible with a 3D scanner printer.

Overview We have many years of mass production experience with automotive engine valve train units (various rocker arms) and provide optimal proposals from material procurement, machining, selective assembly, in-process measurement, to functional assurance. We will consider both automotive and general-purpose engines. Pre-processing examples and functional verification are also possible using a 3D scanning printer.

• Engine parts

We propose optimal manufacturing using in-house equipment, from prototyping to mass production of power transmission shafts, including machining, spline processing, heat treatment, and polishing.

■ There are many cases of automotive transmission products and power transmission shafts for EVs being adopted. We will leverage our know-how in rail function products to achieve even higher precision manufacturing. ■ Not only in Japan, but mass production considerations are also possible at our factory in the Philippines. ■ Pre-processing examples and functionality verification are also possible through 3D scanning and 3D printing.

• Servo motor
• Transmission parts
• Other Auto Parts

Keyence VL500 3D scanner type three-dimensional measuring instrument. It is used for measurement analysis, modeling, and other applications in a short time.

Overview ■ Introduced in November 2021 ■ Modeling through quick scanning ■ Comparison with standard models conducted in a short time ■ Analysis through accurate 3D shape measurement ■ Pre-processing case studies and functionality checks are also possible.

• 3D measuring device

We provide functionality guarantees through finished products made from high-silicon aluminum die-casting materials that have high strength and low sliding wear.

Case Study, Overview ■ We provide unique procurement of high-silicon aluminum die-cast materials equivalent to ADC15 and support through to the finished processed products. ■ Rocker arms and holders for automotive applications Features ■ High strength even with aluminum die-cast materials, and minimal wear in repetitive sliding parts. (Numerous case studies available) ■ Secured unique material procurement routes, considering best prices and accommodating mass production. ■ The external specifications of materials are managed using in-house 3D scanners. ■ Pre-processing case studies and functionality verification are possible with 3D scanners and printers.

• Engine parts

We will conduct an analysis using the high-precision GOM ATOS Core 3D scanner internally, taking past cases into account.

Case Studies, Overview ■ There is little variation in the size of the scanning targets. We specialize in products such as industrial products and machined products. Reverse applications are recommended. ■ Supports high-precision 3D scanning analysis. Equipment ■ ATOS Core (GOM) 3D Scanner ■ Target Size: 45×30 mm to 500×380 mm ■ Resolution: 0.02 to 0.19 mm ■ We also support processing case studies and functionality verification.

• Analytical Equipment and Devices

Leave the dynamic motion system motor endurance tests and the static strength and fatigue strength measurement tests of the product to us. We will also conduct functionality checks and comparisons with past cases.

Overview Engine Motoring Testing ■ We have a motoring bench for engine assembly and conduct durability tests, investigations, functionality confirmations, and report submissions in-house. ■ We possess durability testing equipment for engine heads and will consider durability tests not only for the heads but also for the rotating components. Static Strength and Fatigue Strength Testing ■ We own a Shimadzu servo pulser and, based on the testing plan, we carry out jig design and manufacturing, testing, investigations, and report submissions in-house. ■ Regarding fatigue testing, we apply specialized knowledge gained from the development of moving parts to conduct accurate evaluations and analyses. ■ We can also accommodate preliminary verifications using 3D scanners and printers.

• Vibration Testing

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Stable adhesion to rough and uneven surfaces such as stone, sheet metal, textured glass, and wood. Piab's "PX Suction Cup Series" is designed for handling rough surfaces, patterned surfaces, and uneven workpieces that are difficult to hold with standard flat suction cups. The high-conformity EPDM sealing ring adapts to the irregularities and shapes of the work surface, while the rigid aluminum support plate and internal support pad provide a stable grip. The internal support pad helps stabilize thin sheets and delicate workpieces while minimizing suction marks. It is suitable for demanding industrial applications involving stone, metal, glass, and wood. Additionally, a cone valve integrated version is also available. By preventing leaks from suction cups that do not contact the workpiece, it enhances safety during transport while reducing air consumption. This is also effective for energy-saving measures in large-area grippers that use multiple suction cups.