Manufacturing Review Issue 96 Published Article

One-shot perforation of thin plates under 1mm! Here we introduce a case of processing aluminum thin plates with zero burr (two-blade) technology.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is the "Zero Burr (2-flute) for Aluminum and Resin," and the material is aluminum thin plate. It can perforate thin plates under 1mm in a single pass, and since it has less load compared to general drills, no deflection occurs. The Zero Burr series is an innovative hybrid drill that produces "no burrs" and achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr (2-flute) for Aluminum and Resin ■ Material: Aluminum Thin Plate ■ Cutting Conditions: S=1720 F=100 ■ No burrs on either side ■ Can perforate thin plates under 1mm in a single pass ■ No deflection occurs due to lower load compared to general drills *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

A must-see for those in trouble in Bali! We are waiting for your online meetings and business discussions! Recommended introduction of super hard drills!

Our product, the "Zero Burr Drill," is a revolutionary hybrid drill that accurately drills and finishes holes with a single carbide drill, while also minimizing burrs! Are you facing any of the following issues? - Taking too much time on deburring work... - Wanting to know the zero burr drilling methods and cutting speeds... - Looking for suitable zero burr options for your workpiece... - Aiming to improve productivity for operational efficiency... - Wanting to drill cleanly without creating back burrs... - Looking to reduce costs... - Inquiring whether special sizes outside of standard specifications can be produced... If you have any concerns or inquiries, we are available for online consultations. We look forward to your contact.

• Resin processing machine
• Casting Machine
• Other processing machines

Astonishing hole drilling on a sloped surface! Introducing a case of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. We performed drilling on a 40° inclined surface with centering and without reaming in a single operation. This series features an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single operation without centering or reaming ■ No bending on the incline *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Deburring methods for aluminum perforation! 'Astonishing drilling! Introducing examples of one-shot processing without centering or reaming.'

Are you having trouble removing burrs when perforating aluminum? By using our Zero Burr Drill, you can eliminate the burr removal process and reduce labor costs! It solves the issue with just one carbide drill, leading to cost reduction as well. 【Processing Example】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even with angled perforation We can also manufacture custom products to meet your specific needs, so please feel free to consult us if you have any requests. *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Perfect for improving operational efficiency! Measures against drill breakage! Achieves excellent cutting and chip removal! Recommended drill with 4 blades and a wavy 3D composite R shape!

The "Zero Valley X" is a hybrid drill suitable for cross-hole drilling in aluminum and resin. With four cutting edges, the cutting speed is doubled (compared to our products). Burr removal work is reduced, enabling cost savings and high-efficiency production. Additionally, the sub-fine curve full flute increases cutting speed by distributing and reducing load, achieving excellent cutting and chip removal without clogging. 【Features】 ■ Four cutting edges ■ Wavy 3D composite R shape ■ Burr-free drilling in one shot without a pilot hole ■ Ideal for cross-hole drilling in aluminum and resin ■ Hole accuracy is H7 or better as long as there is no runout *For more details, please refer to the PDF document or feel free to contact us.

• drill

Drilling into pure copper! Introducing examples of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is copper (pure copper). The processing involves drilling without centering or reaming, even on curved surfaces. This series is an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: Pure Copper ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs during processing? Let us introduce the mysterious drill that produces no burrs: the Zero Burr Drill X Series!

Introducing the revolutionary 【Zero Burr Drill X】 that suppresses burrs generated during drilling and machining of aluminum and molds. Are you experiencing excessive burrs on the backside of pipes that require a lot of manual work? The 【Zero Burr Drill X】 is a hybrid drill that combines a taper end mill and a reamer, capable of suppressing burrs that occur during drilling. By suppressing burrs from the outset, it leads to time savings, cost reductions, and lower labor costs. We have received many positive feedbacks from our customers who are using it. (See below) 【Features】 - No burrs produced - Capable of drilling curved surfaces and angled holes in one go - Hole accuracy H7 - Surface roughness equivalent to spiral reamers - Completes centering to reamer finishing in one drilling operation - Compatible with cross holes - Cutting conditions are 1.5 to 2 times that of Zero Burr two-flute drills - Equipped with oil holes We look forward to your inquiries.

• drill

[Aluminum Processing Case] The processes of drilling pilot holes, centering, and reaming can be done without burrs using a single carbide drill "Zero Buri"! [Case Collection Available]

We would like to introduce examples of zero-burr processing that our company has conducted. With our innovative hybrid drill that produces "no burrs," we achieve cost reduction through a reduction in the number of processes. 【Processing Examples】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material Being Processed: Pure Aluminum A1050 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ Pure aluminum, used for items like one-yen coins, can be drilled without burrs even with highly ductile materials. *For more details, please refer to the PDF document or feel free to contact us!

• Other cutting tools

Keep transparency without melting! Introducing examples of one-shot processing without centering or reaming. Trial rentals are currently available!

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is acrylic. It allows for one-shot processing without centering or reaming, enabling angled drilling without bending, while maintaining transparency without melting. This series features our original "burr-free" innovative hybrid drill, which achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Acrylic ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles ■ Maintains transparency without melting Currently, we are also offering a trial rental of the actual product. Please try our excellent zero burr drill. (Note: Rental is through a trading company. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs on the back of pipes? Excellent straightness without burrs, even on curved surfaces! Trial rentals are currently available!

We would like to introduce a case study of zero burr processing conducted by our company. The tool used is the "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. It exhibits excellent straightness even on curved surfaces, eliminating the need for centering processing, pilot holes, or reaming. This series features our original "burr-free" innovative hybrid drill, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Aluminum A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single-pass processing ■ Excellent straightness even on curved surfaces ■ No need for centering processing, pilot holes, or reaming Currently, we are also offering a rental trial of the actual product, so please try our excellent zero burr drill! (Through trading companies. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

We would like to introduce "Stability 2" handled by FCR and Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 2.1ml). Additionally, for products equipped with the rack ID function, a 2D code for rack ID is provided on the bottom surface of the rack, allowing simultaneous reading of the tube ID (bottom surface 2D code) and rack ID within the rack, thereby reducing stress on samples during the reading process. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor *For more details, please download the PDF or feel free to contact us.

"ROBO TUBE" is a microtube with 1D/2D code that achieves excellent sealing and fitting properties. By integrating polypropylene and thermoplastic elastomer through one-shot molding, it realizes superior sealing and fitting. Compared to conventional microtubes, the opening and closing of the cap is very smooth, reducing the stress of cap operation. 【Features】 ■ The opening and closing of the cap is very smooth compared to conventional microtubes ■ Reduces the stress of cap operation ■ Innovative two-color molding of polypropylene and thermoplastic elastomer ■ Achieves excellent sealing and fitting properties ■ High compatibility with lab automation *For more details, please download the PDF or feel free to contact us.

We have unveiled two new products. 【Downflow Dust Collector (DFPRE Large Series)】 A packaged dust collector that combines productivity and practicality. It uses downward airflow to reduce filter load, leading to lower maintenance costs. Suitable for various industrial sectors including metal and machining, industrial applications, and waste recycling. 【Workstation Dust Collector (DBE Series)】 A dust collector integrated with a workstation, saving space. Recommended for dust control in manufacturing processes such as grinding, polishing, cutting, and finishing. It accommodates long and heavy workpieces. Applicable in various manufacturing processes including metalworking, aircraft parts manufacturing, automotive manufacturing, and industrial machinery manufacturing. For more details, please refer to the downloadable catalog or contact us. (C) Nippon Donaldson, Ltd. All rights reserved.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.