Manufacturing Review Issue 96 Published Article

One-shot perforation of thin plates under 1mm! Here we introduce a case of processing aluminum thin plates with zero burr (two-blade) technology.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is the "Zero Burr (2-flute) for Aluminum and Resin," and the material is aluminum thin plate. It can perforate thin plates under 1mm in a single pass, and since it has less load compared to general drills, no deflection occurs. The Zero Burr series is an innovative hybrid drill that produces "no burrs" and achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr (2-flute) for Aluminum and Resin ■ Material: Aluminum Thin Plate ■ Cutting Conditions: S=1720 F=100 ■ No burrs on either side ■ Can perforate thin plates under 1mm in a single pass ■ No deflection occurs due to lower load compared to general drills *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

A must-see for those in trouble in Bali! We are waiting for your online meetings and business discussions! Recommended introduction of super hard drills!

Our product, the "Zero Burr Drill," is a revolutionary hybrid drill that accurately drills and finishes holes with a single carbide drill, while also minimizing burrs! Are you facing any of the following issues? - Taking too much time on deburring work... - Wanting to know the zero burr drilling methods and cutting speeds... - Looking for suitable zero burr options for your workpiece... - Aiming to improve productivity for operational efficiency... - Wanting to drill cleanly without creating back burrs... - Looking to reduce costs... - Inquiring whether special sizes outside of standard specifications can be produced... If you have any concerns or inquiries, we are available for online consultations. We look forward to your contact.

• Resin processing machine
• Casting Machine
• Other processing machines

Astonishing hole drilling on a sloped surface! Introducing a case of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. We performed drilling on a 40° inclined surface with centering and without reaming in a single operation. This series features an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single operation without centering or reaming ■ No bending on the incline *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Deburring methods for aluminum perforation! 'Astonishing drilling! Introducing examples of one-shot processing without centering or reaming.'

Are you having trouble removing burrs when perforating aluminum? By using our Zero Burr Drill, you can eliminate the burr removal process and reduce labor costs! It solves the issue with just one carbide drill, leading to cost reduction as well. 【Processing Example】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even with angled perforation We can also manufacture custom products to meet your specific needs, so please feel free to consult us if you have any requests. *For more details, please refer to the PDF document or feel free to contact us.

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Perfect for improving operational efficiency! Measures against drill breakage! Achieves excellent cutting and chip removal! Recommended drill with 4 blades and a wavy 3D composite R shape!

The "Zero Valley X" is a hybrid drill suitable for cross-hole drilling in aluminum and resin. With four cutting edges, the cutting speed is doubled (compared to our products). Burr removal work is reduced, enabling cost savings and high-efficiency production. Additionally, the sub-fine curve full flute increases cutting speed by distributing and reducing load, achieving excellent cutting and chip removal without clogging. 【Features】 ■ Four cutting edges ■ Wavy 3D composite R shape ■ Burr-free drilling in one shot without a pilot hole ■ Ideal for cross-hole drilling in aluminum and resin ■ Hole accuracy is H7 or better as long as there is no runout *For more details, please refer to the PDF document or feel free to contact us.

• drill

Drilling into pure copper! Introducing examples of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is copper (pure copper). The processing involves drilling without centering or reaming, even on curved surfaces. This series is an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: Pure Copper ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs during processing? Let us introduce the mysterious drill that produces no burrs: the Zero Burr Drill X Series!

Introducing the revolutionary 【Zero Burr Drill X】 that suppresses burrs generated during drilling and machining of aluminum and molds. Are you experiencing excessive burrs on the backside of pipes that require a lot of manual work? The 【Zero Burr Drill X】 is a hybrid drill that combines a taper end mill and a reamer, capable of suppressing burrs that occur during drilling. By suppressing burrs from the outset, it leads to time savings, cost reductions, and lower labor costs. We have received many positive feedbacks from our customers who are using it. (See below) 【Features】 - No burrs produced - Capable of drilling curved surfaces and angled holes in one go - Hole accuracy H7 - Surface roughness equivalent to spiral reamers - Completes centering to reamer finishing in one drilling operation - Compatible with cross holes - Cutting conditions are 1.5 to 2 times that of Zero Burr two-flute drills - Equipped with oil holes We look forward to your inquiries.

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[Aluminum Processing Case] The processes of drilling pilot holes, centering, and reaming can be done without burrs using a single carbide drill "Zero Buri"! [Case Collection Available]

We would like to introduce examples of zero-burr processing that our company has conducted. With our innovative hybrid drill that produces "no burrs," we achieve cost reduction through a reduction in the number of processes. 【Processing Examples】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material Being Processed: Pure Aluminum A1050 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ Pure aluminum, used for items like one-yen coins, can be drilled without burrs even with highly ductile materials. *For more details, please refer to the PDF document or feel free to contact us!

• Other cutting tools

Keep transparency without melting! Introducing examples of one-shot processing without centering or reaming. Trial rentals are currently available!

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is acrylic. It allows for one-shot processing without centering or reaming, enabling angled drilling without bending, while maintaining transparency without melting. This series features our original "burr-free" innovative hybrid drill, which achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Acrylic ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles ■ Maintains transparency without melting Currently, we are also offering a trial rental of the actual product. Please try our excellent zero burr drill. (Note: Rental is through a trading company. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs on the back of pipes? Excellent straightness without burrs, even on curved surfaces! Trial rentals are currently available!

We would like to introduce a case study of zero burr processing conducted by our company. The tool used is the "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. It exhibits excellent straightness even on curved surfaces, eliminating the need for centering processing, pilot holes, or reaming. This series features our original "burr-free" innovative hybrid drill, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Aluminum A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single-pass processing ■ Excellent straightness even on curved surfaces ■ No need for centering processing, pilot holes, or reaming Currently, we are also offering a rental trial of the actual product, so please try our excellent zero burr drill! (Through trading companies. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Automate pressure control and use it as a pressure/back pressure regulator! The Auto Pressure Controller "SLA/SLAMf Series" is equipped with a wealth of options and features. By combining the SLA/SLAMf Series with mass flow controllers and meters, you can achieve consistency in control (process) with the advantages of a single platform. The SLA/SLAMf Series uses a primary flow calibration system that is traceable to international standards, characterized by high precision, long-term stability of the zero point, and excellent reproducibility based on our superior measurement systems and methods. Applications: ■ Thin film processes ■ Catalyst research and pilot processes in chemical and petrochemical industries ■ Laboratory and analytical systems ■ Fuel cell technology ■ Life sciences bioreactors

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. It is recommended for making doors that use touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Capable of detecting mask-wearing and measuring body temperature simultaneously with face recognition. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and alerts via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.

A world where miniaturization and high performance are advancing daily. Mobile phones now have features that were unimaginable just a few years ago. The realization of such high performance is thanks to thin film technology, which is utilized in a wide range of applications as follows: 【Applications of Thin Film Technology】 - Microelectronics - Anti-reflective coatings for glass - Antibacterial metal coatings for medical devices - Flexible solar cells Thin film technology is defined as "the process of creating, coating, and processing thin film materials on a substrate surface." We are currently publishing basic knowledge materials on glass coatings for the glass industry! ⚫ Glass Coatings ⚫ What is Low-E Glass? ⚫ Laminating and Materials of Low-E Coatings ⚫ Application Requirements ⚫ What is Low-E Coating Technology? ⚫ Glass Coating Market Please take a moment to read it. https://mono.ipros.com/news/detail/129167/

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!