[Aluminum Processing Case] The processes of drilling pilot holes, centering, and reaming can be done without burrs using a single carbide drill "Zero Buri"! [Case Collection Available]
We would like to introduce examples of zero-burr processing that our company has conducted. With our innovative hybrid drill that produces "no burrs," we achieve cost reduction through a reduction in the number of processes. 【Processing Examples】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material Being Processed: Pure Aluminum A1050 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ Pure aluminum, used for items like one-yen coins, can be drilled without burrs even with highly ductile materials. *For more details, please refer to the PDF document or feel free to contact us!
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Our company has developed a "mysterious drill that produces no burrs" to solve one of the challenges in manufacturing, which is the burr treatment after drilling. The Zero Burr drill is an excellent carbide drill that not only drills holes but also finishes them to high precision with no burrs, achieving true roundness and straightness. This product features a 4-flute design with DLC coating, allowing for clean hole drilling without burrs in a single pass with no pilot hole required. 【For Aluminum and Resin】 ▶ Material: Carbide ▶ Diameter: φ3.0 to φ16.0 ▶ Surface Treatment: DLC Coating ▶ Oil Hole: None ▶ Cutting Diameter Tolerance: H7 ▶ Compatible Materials: Aluminum, Resin, Brass, Copper, Acrylic, Acetate, Bronze, Duracon, etc. ▶ Recommended Conditions: Cutting Speed V = 80 to 120 m/min; Feed per Revolution f = 0.082 mm/rev (recommended cutting conditions may vary depending on the type and thickness of the workpiece and other cutting environments) It is also capable of drilling without burrs in pipes and curved surfaces. Additionally, we offer custom manufacturing of special products tailored to customer needs, as well as tool regrinding and recoating services. If you have any other concerns regarding drills, please feel free to consult us. We look forward to your inquiries.
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**Customer Feedback** - The burrs were severe and it took a lot of time for manual finishing, but now that the burr removal work has been eliminated, it has been a great help. - Labor costs have been reduced, allowing us to allocate personnel to other departments. - Previously, we had to decline jobs because burr removal was impossible, but now we can take on those jobs, and our workload has doubled. - Acrylic drilling is helpful because the sides are transparent and finished beautifully. - Resin drilling used to have many defective products due to holes expanding or melting, but since switching to zero burrs, there is no expansion of holes and no burrs, resulting in no defective products. We have received various feedback like this. If you have any concerns or requests regarding drilling, please feel free to contact us. We look forward to hearing from you.
Line up（1）
| Model number | overview |
|---|---|
| GK-HAZX | Zero Bary X for aluminum and resin |
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■Company Introduction Our company has been engaged in trial and error for many years to address one of the challenges in manufacturing: "deburring after drilling." We have finally succeeded in developing a mysterious drill that produces no burrs, called "Zero Burr." The Zero Burr is not just a tool for making holes; it is a carbide drill that can finish holes with high precision, free of burrs, and with true roundness and straightness. <Features of the Zero Burr Drill> ■ No burrs ■ No centering required ■ Can drill curved and angled holes in one shot ■ Hole accuracy H6~H7 ■ Surface roughness equivalent to spiral reamers ■ One-shot processing from centering to reamer finishing is possible ■ All series can be re-sharpened, etc... The number of steps in the drilling process is reduced, leading to cost reduction and increased productivity. We aim to be of service to our customers by understanding their needs and continuously challenging ourselves to create the best original tools, processing, re-sharpening, and coating until we achieve the optimal solution. While NC machines for cutting processes are becoming increasingly precise year by year, we aspire to be a consulting partner in searching for the "best processing methods" that can meet the various conditions intertwined with high precision.