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  1. Home
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  3. HERUTU ELECTRONICS CORPORATION
  4. "Right now, you can start the mistake-proofing of work using tools." Upgraded the counting function of the mistake-proofing counter.
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  • Jun 14, 2023
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Jun 14, 2023

"Right now, you can start the mistake-proofing of work using tools." Upgraded the counting function of the mistake-proofing counter.

HERUTU ELECTRONICS CORPORATION HERUTU ELECTRONICS CORPORATION
Hertz Electronics Co., Ltd. will upgrade the software of the simple poka-yoke counter "TW-800R-SCL" and the mobile poka-yoke counter "TW-800R-MCL," which are poka-yoke receivers (poka-yoke counters) equipped with a counting function, to version 2.00. These devices are part of the "Poka-Yoke Tools," a set of IoT tools that support the prevention of operator errors (poka-yoke) in production processes where high quality is required. Since the release of the TW-800R-SCL in 2018 for customers who want to start poka-yoke with tools immediately, the need to prevent work omissions in job sites using battery tools, check pens S (marking pens), torque wrenches, and other tools has been increasing, leading to a rise in adoption in work environments year by year. To respond to requests from customers both domestically and internationally, version 2.00 will include the addition of a new mode, "Simple Count Mode" (a mode that counts up only and does not make judgments), as well as features such as counting up function, judgment function using a work timer, work number display function, and LAN output function for work performance data during "Standalone Mode."
TW-800R-SCL
TW-800R-SCL
TW-800R-MCL
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pokayoke_tools_tw_800r_scl:mcl_catalog_2023.pdf[1915697]

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20231122_工具を用いる作業のモレ防止.jpg

Simple Poka-Yoke Counter TW-800R-SCL

Prevention of omissions in tool work during the production process.

The Simple Pokayoke Counter TW-800R-SCL is a simple yet highly functional receiving device with a counting feature, designed for customers who want to start implementing Pokayoke with tools immediately. With just a simple button operation, you can build a Pokayoke system (count management) with one tool (equipped with the Pokayoke transmitter "TW-800T" or "HRF-2402"). By linking it with the new product "Production Process Support Software for Pokayoke Tools POKAYOKE plus" via LAN, you can ensure work traceability. ■ June 14, 2023 - Count Function Upgrade 1. Additional Features in "Standalone Mode" - LAN output function for work performance data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of New Mode - Simple Count Mode: A mode that only counts up without making judgments (maximum count of 999 times).

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thumbnail_MCL.jpg

Mobile Poka-Yoke Counter TW-800R-MCL

Portable Poka-Yoke Counter: Mobile Poka-Yoke Counter TW-800R-MCL

The TW-800R-MCL is a counting function-equipped error-proof receiver that retains the features of the simple error-proof counter "TW-800R-SCL," which is used both domestically and internationally, while changing the power source from "AC adapter" to "battery-operated." It is compatible with a variety of tools used in work environments, enabling "error-proofing anywhere" in locations where personnel management is necessary. By linking it with the Windows-compatible application "POKAYOKE plus" via LAN, it is possible to significantly expand the functions of the TW-800R-MCL, including settings for counting work cycles, managing historical records of work achievements per task, and allowing an unlimited number of registered tasks. ■ June 14, 2023 Count function upgrade 1. Additional features in "Standalone Mode" - LAN output function for work achievement data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of new mode - Simple count mode: A mode that only counts up without making judgments (maximum count of 999 times).

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[Pokayoke Example] Prevention of forgetting to insert clips using a hand press machine

Achieving poka-yoke for manufacturing tasks by machines (clip insertion work using a hand press) in a short period and at low cost.

We received a request from a plastic manufacturer stating, "We have a production process where we use a hand press machine to insert clips into molded plastic products, and we would like to implement a poka-yoke (error-proofing) system to prevent forgetting to insert the clips." By creating a system where the clip tool attached to the hand press machine sends a wireless signal when pressed, we have achieved management of the clip insertion process. 【Details】 - We developed a dedicated fixture that can be attached to the hand press machine by repurposing the mechanism of the Check Pen S ("main unit" + "pipe"). - We custom-manufactured a "pipe" that fits the shape of the clip tool. - We adjusted the spring of the "main unit" so that it sends a wireless signal based on the pressing force when inserting the clip with the hand press machine. *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(3)

Simple Poka-Yoke Counter TW-800R-SCL Catalog

Simple Poka-Yoke Counter TW-800R-SCL Catalog

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Mobile Poka-Yoke Counter TW-800R-MCL Catalog

Mobile Poka-Yoke Counter TW-800R-MCL Catalog

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"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

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HERUTU ELECTRONICS CORPORATION
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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 30, 2026

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Hyper CLT flooring panel

CLT flooring method expanding into civil engineering | Hyper CLT flooring

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In civil engineering sites, the use of sheet piling methods is essential for safely utilizing the site, including temporary roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates have been widely used, but due to their weight, they can be cumbersome to transport, install, and remove. Hyper CLT sheet piles are civil engineering materials made from wooden CLT for civil use. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to handle with small machinery, contributing to reduced burdens during installation and improved work efficiency. They can be utilized in a wide range of civil engineering sites for measures against muddy conditions, ground protection, heavy machinery scaffolding, and ensuring pedestrian pathways. As a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism NETIS "TH-250021-A," it is also recommended as a material for innovative ideas, safety measures, and environmental considerations in public works.

Jun 30, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Jun 30, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jun 30, 2026

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Please take a look at Fukuda's air leak tester!

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What is an Air Leak Tester? An "Air Leak Tester" is a device that pressurizes the inside (or outside) of a sealed workpiece with air and determines the presence of leaks based on pressure changes. When a master with no leaks and a workpiece with leaks are pressurized, the pressure on the workpiece side decreases, creating a pressure difference between the two. By measuring this pressure difference, the presence of leaks can be determined. Generally, differential pressure air leak testing is widely used, but Fukuda also offers products that utilize direct pressure leak testing and flow meters according to the leak rate, in addition to differential pressure leak testers. Since the air leak tester uses air as the measurement medium, it incurs no running costs and is environmentally friendly.

Jun 30, 2026

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