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  6. [Pokayoke Example] Prevention of forgetting to insert clips using a hand press machine

[Pokayoke Example] Prevention of forgetting to insert clips using a hand press machine

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last updated:Apr 04, 2023

HERUTU ELECTRONICS CORPORATION
HERUTU ELECTRONICS CORPORATION
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Achieving poka-yoke for manufacturing tasks by machines (clip insertion work using a hand press) in a short period and at low cost.

We received a request from a plastic manufacturer stating, "We have a production process where we use a hand press machine to insert clips into molded plastic products, and we would like to implement a poka-yoke (error-proofing) system to prevent forgetting to insert the clips." By creating a system where the clip tool attached to the hand press machine sends a wireless signal when pressed, we have achieved management of the clip insertion process. 【Details】 - We developed a dedicated fixture that can be attached to the hand press machine by repurposing the mechanism of the Check Pen S ("main unit" + "pipe"). - We custom-manufactured a "pipe" that fits the shape of the clip tool. - We adjusted the spring of the "main unit" so that it sends a wireless signal based on the pressing force when inserting the clip with the hand press machine. *For more details, please refer to the PDF document or feel free to contact us.

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クリップ専用治具.jpg

[Pokayoke Example] Prevention of forgetting to insert clips using a hand press machine

クリップ専用治具.jpg
クリップ専用治具.jpg
  • Related Link - https://www.herutu.co.jp/product/custom.html#case1…
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"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

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TW-800R-SCL

"Right now, you can start the mistake-proofing of work using tools." Upgraded the counting function of the mistake-proofing counter.

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Hertz Electronics Co., Ltd. will upgrade the software of the simple poka-yoke counter "TW-800R-SCL" and the mobile poka-yoke counter "TW-800R-MCL," which are poka-yoke receivers (poka-yoke counters) equipped with a counting function, to version 2.00. These devices are part of the "Poka-Yoke Tools," a set of IoT tools that support the prevention of operator errors (poka-yoke) in production processes where high quality is required. Since the release of the TW-800R-SCL in 2018 for customers who want to start poka-yoke with tools immediately, the need to prevent work omissions in job sites using battery tools, check pens S (marking pens), torque wrenches, and other tools has been increasing, leading to a rise in adoption in work environments year by year. To respond to requests from customers both domestically and internationally, version 2.00 will include the addition of a new mode, "Simple Count Mode" (a mode that counts up only and does not make judgments), as well as features such as counting up function, judgment function using a work timer, work number display function, and LAN output function for work performance data during "Standalone Mode."

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HERUTU

HERUTU ELECTRONICS CORPORATION

Industrial Electrical Equipment

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HERUTU ELECTRONICS provides products based on high quality wireless technology in which we have built expertise over many years to respond to customers' desire to reliably transmit information to distant objects. In addition, we are consistently committed to product development, manufacturing, sales, and support while maintaining the highest quality, responding promptly to customers' orders, and delivering them quickly. Please do not hesitate to contact us. Our Purpose : To be the foundation for sharing happiness by unleashing constraints with wireless technology.

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