HERUTU ELECTRONICS CORPORATION Product Lineup

The HCP-2403T-MD is a wireless unit that can communicate with the TW-800 series error-proofing receivers. It comes standard with a pairing switch, LED monitor, antenna, and communication interface for external devices, allowing for the construction of error-proofing equipment without the need for wireless circuit design by integrating it into power tools, jigs, and equipment. Since there is no need for development related to wireless technology, it significantly reduces development man-hours while achieving stable wireless communication. Additionally, due to its unique communication protocol, there are no licensing fees or annual costs, making it suitable for small-scale starts. Furthermore, it allows for the wireless transmission of arbitrary data through simple command sending via UART, enabling the transmission of information from power tools, jigs, and equipment to higher-level PLCs or PCs. The HCP-2403T-MD can be retrofitted into Makita Corporation's screwdrivers. 【Available Countries】 Japan / Canada / United States / China / Thailand / India

• Other electronic parts

This product reliably controls equipment and machinery located at a distance through button operations or external inputs, such as operating factory equipment and industrial machines or opening and closing shutters. We offer three types of remote transmitters: push-button type, small push-button type, and contact input type, as well as two types of remote receivers: 2-point type and 8-point type, allowing you to choose combinations of remote transmitters and receivers that suit your desired remote control. This product complies with wireless standards in Japan, Canada, the United States, and India. It has obtained wireless certifications in each country, ensuring safe and reliable communication in accordance with local regulations. 【Features】 ■ Stable wireless quality and a wide range of combinations - Combinations of remote transmitters and receivers support 1:1, 1:N, and N:1 configurations - Communication distance: approximately 20m indoors (response time about 50ms), approximately 50m in unobstructed areas (response time about 50ms) ■ Simultaneous use of 16 groups within the same communication area ■ Selectable Between "Latch Output" and "Through Output" ■ Long Battery Life with Low Power Use ■ Protective cover included as standard ■ Customizable push button ■ External antenna available as an option

• controller

The small transmitter TW-850T-PLR for poka-yoke is a transmitter that can send signals at the end of a task, even when the duration of a single task, such as coating work, is long. It has the same exterior design as the TW-850T, inheriting the advantages of being compact and easy to replace the battery. Additionally, it retains the function of notifying communication failures not only through LED display but also using a buzzer. By using the screw lock adhesive attachment TFC-100-01-850, it can be retrofitted to a bottle with a nozzle, allowing for easy implementation of poka-yoke in coating tasks. Furthermore, by using the air tool conversion box TFC-52-850, poka-yoke can also be implemented for air tools.

• Other work tools

The TW-870R series is a poka-yoke receiver that achieves both "improved reception performance" and "power saving" by incorporating four antennas and a high-performance, low-power wireless module. Among them, the TW-870R-EXL is a poka-yoke receiver with LAN output, capable of pairing with multiple poka-yoke transmitters. This product reliably receives wireless signals from poka-yoke transmitters and can output the status of work via LAN. Based on the content of the LAN output, it helps prevent operators from having a false sense of completion or missing steps, significantly reducing the risk of human error. The poka-yoke transmitters are compatible with tools such as "torque wrenches," "plier wrenches," "electric tools," "check pens," and "stamps," allowing for centralized management even with tools from different manufacturers. Custom solutions are also available, so please feel free to contact us if you have tools for which you would like to implement poka-yoke.

• Other work tools

The TW-870R series is a mistake-proof receiver that achieves both "improved reception performance" and "energy saving" by incorporating four antennas and a high-performance, low-power wireless module. Among them, the TW-870R-EXP is a mistake-proof receiver with four relay outputs, capable of pairing with four mistake-proof transmitters. This product reliably receives wireless signals from mistake-proof transmitters and can relay the status of work execution. By counting the relay outputs, it prevents workers from having the illusion of completion or skipping steps, significantly reducing the risk of human error. The mistake-proof transmitters are compatible with tools such as "torque wrenches," "plier wrenches," "electric tools," "check pens," and "stamps," allowing for centralized management even with tools from different manufacturers. Custom solutions are also available, so please feel free to contact us if you have tools for which you would like to implement mistake-proofing.

• Other work tools

The TW-870R series is a poka-yoke receiver that achieves both "improved reception performance" and "power saving" by incorporating four antennas and a high-performance, low-power wireless module. Among them, the TW-870R is a poka-yoke receiver with a single relay output, capable of pairing with one poka-yoke transmitter. This product reliably receives wireless signals from the poka-yoke transmitter and can relay the status of work execution. By counting the relay output, it helps prevent workers from having a false sense of completion or skipping steps, significantly reducing the risk of human error. The poka-yoke transmitter is compatible with tools such as "torque wrenches," "plier wrenches," "electric tools," "check pens," and "stamps," allowing for centralized management even with tools from different manufacturers. Custom solutions are also available, so please feel free to contact us if you have tools for which you would like to implement poka-yoke.

• Other work tools

The RCS-248T is a compact transmitter for an 8-button remote control. 【Features】 ■ Stable wireless quality and a wide range of combinations - Equipped with proprietary wireless technology developed based on years of experience in "factory wirelessization" - Supports unidirectional communication (no answer back) / bidirectional communication (with answer back) - Combinations of remote control transmitters and receivers can be configured as 1:1, 1:N, or N:1 - Communication range: approximately 20m indoors (response time about 50ms), approximately 50m in open areas (response time about 50ms) ■ Simultaneous use of 16 groups within the same communication area ■ Selectable "latch output" and "through output" ■ Low power consumption for long battery life ■ Protective cover included as standard ■ Customizable push buttons ■ External antenna available as an option 【Use Cases】 ■ Operation of AGVs ■ Abnormal call alerts ■ Opening and closing of shutters ■ Remote operation of machines ■ Wireless switching ■ Detection of parts shortages ■ Wireless confirmation of task completion ■ Operation of power gates ■ Operation of winches

• Remote Control

By combining our mistake-proofing wireless devices, tools used in manufacturing such as electric tools, marking pens, connector fitting checkers, thread lock adhesive applicators, plier wrenches, binding tools, riveters, torque wrenches, and more can quickly transform into IoT tools! This helps prevent common operational mistakes and oversights that often occur in manufacturing settings. Additionally, by linking with the "Simple Poka-Yoke Counter" and "POKAYOKE plus," you can immediately start implementing mistake-proofing measures. We are currently offering a product catalog that includes new product information such as "fitting units," "pulling units," and "thread lock adhesive attachments," which allow for the exchange of tips and springs according to the work, as well as the latest examples of mistake-proofing. 【Are you experiencing any of these operational oversights?】 ■ Want to prevent partial fitting of connectors for circuit boards... ■ Want to prevent forgetting to tighten screws and bolts... ■ Want to prevent forgetting to apply thread lock adhesive... ■ Want to prevent forgetting to mark with a pen... ■ Want to prevent forgetting to fit E-rings... ■ Want to prevent forgetting to tighten cable ties... and more It is possible to transform your existing tools into "IoT tools" that prevent operational oversights according to your specific needs. Please feel free to consult with us!

• Other FA equipment

The Simple Contact Wireless Transmission Unit WCP-LR16J is an easy-to-set-up and install contact wireless transmission unit. By simply connecting the WCP-LR16J to your equipment, it enables wireless transmission of up to 16 contact points between devices over a distance of approximately 300m indoors and about 2km in line of sight (extendable with a relay unit sold separately). By placing the WCP-LR16J in a waterproof box (sold separately), it can also be used outdoors. It is easy to set up and install, requiring no wiring work, making it suitable for various applications. 【Case 1】 Abnormality and operation monitoring from production equipment 【Case 2】 Start/stop instructions between AGVs and stations 【Case 3】 Alarm monitoring from environmental measurement devices 【Case 4】 Demand control for air conditioning outdoor units 【Case 5】 Status monitoring of production robots 【Case 6】 Monitoring of various liquids in plant tanks and piping, etc.

• Other FA equipment

We will introduce a range of IoT tools that support "Poka-Yoke for Quality and Safety" displayed at the Hertz Electronics booth at the 9th Smart Factory EXPO (held from January 22 to January 24, 2025, at Tokyo Big Sight).

• Other FA equipment
• Other safety and hygiene products

We will introduce a range of IoT tools that support "Poka-Yoke for Quality and Safety" displayed at the Hertz Electronics booth at the 8th Smart Factory EXPO (January 24-26, 2024, held at Tokyo Big Sight).

• Other FA equipment
• Other safety and hygiene products

We received a request from an automotive parts manufacturer stating, "We want to prevent unlatched (half-locked) conditions during the wire harness connector mating process." In response to our customer's request, we developed a dedicated tool (hereinafter referred to as "Connector Mating Checker") to confirm that the connectors connected to the wire harness used in the customer's production process are in a locked state. By equipping the Connector Mating Checker with the mistake-proofing transmitter TW-800T, we created a system that "wirelessly transmits work performance when it is confirmed that the connectors are in a locked state." 【Mechanical Design】 (1) Wireless transmission occurs only when the connectors are in a locked state. (2) The design allows operators to easily perform confirmation tasks (achieving a size that fits in hand). (3) Confirmation tasks can be performed on connectors located in narrow spaces. Since numerous connectors are used in automobiles, it is expected that this system can be applied to connectors of other shapes, leading to the horizontal deployment of half-lock prevention (mistake-proofing) for connectors. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We received a request from a transportation equipment manufacturer to create a system that meets the following two objectives for ensuring labor safety compliance in robot welding operations: (1) Establishing a mechanism to prevent unsafe actions (emergency stop) through a two-person operation involving a supervisor (outside the robot operating area) and an operator (inside the robot operating area). (2) Creating a system that prohibits the robot's teaching operation if the operator is not wearing a helmet correctly. 【Details】 - By connecting the signals from helmet-wearing sensors attached to the chin straps of the helmets worn by the supervisor and operator to the poka-yoke receiver TW-800R-EXS, we can achieve a system where "if the operator is not wearing the helmet correctly, the robot will automatically stop" and "if the supervisor determines it to be unsafe, they can remove the chin strap of the helmet to emergency stop the robot." - After the chin strap of the supervisor's and operator's helmets is removed, we will repeatedly customize the software of the helmet-wearing sensor ENS-HH01 and conduct practical verification to ensure the robot stops appropriately within the correct time frame. *For more details, please refer to the PDF document or feel free to contact us.*

• Safety Sensors

We received a request from an automotive parts manufacturer stating, "We would like to implement a mistake-proofing (poka-yoke) system to prevent omissions in the marking process using a liquid stamp (identification marking stamp) during the assembly process of truck fenders." Additionally, we received a request from a snow removal equipment manufacturer stating, "We would like to implement a mistake-proofing (poka-yoke) system to prevent forgetting to inject oil into the gear case of household snow removal machines during the production process." 【Details】 ■ We are developing a dedicated component that realizes a mechanism to "stably press the switch of the check pen S main unit CP-SLX with a liquid stamp that has uneven surfaces when marking." ■ We are developing a mechanism that wirelessly transmits when the marking surface of the liquid stamp is pressed against the fender. *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

We received a request from a snowblower manufacturer stating, "We would like to implement a mistake-proofing system to prevent forgetting to inject oil into the gear case during the production process of household snowblowers." [Details] - In addition to "preventing forgetting to inject oil," we will also include mistake-proofing for "preventing forgetting to mark with a pen" and "preventing forgetting to tighten the drain bolt." - By equipping the oil gun (preset batch meter) used for injecting oil into the snowblower's gear case with our small transmitter TW-850T for mistake-proofing, we have developed a mechanism to "detect when the trigger of the oil gun is pulled." - To ensure that the operability of the oil injection is not compromised, we have designed a mechanism to attach the small transmitter TW-850T for mistake-proofing to the bushing of the oil gun (oil inlet side). *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

By integrating Rakuten Communications' "Real-time Positioning System - Ubisense Service" with our product "Poka-Yoke Tool," we can establish a Poka-Yoke system for the location and frequency of fastening.

• Other machine elements

By integrating T Project's "Manufacturing Site Platform TULIP" with our "Poka-Yoke Tool," it becomes possible to: - Manage the number of personnel involved in tasks using tools - Manage the sequence of tasks using tools - Automatically record and save the work history using tools to the cloud.

• Other machine elements

The "HCP-2402T-MC" is a wireless unit that can be retrofitted to Makita impact drivers, impact wrenches, and screwdrivers to enable Poka-Yoke (count management) functionality for Makita power tools. 【Features】 ■ Compatible with the TW-800 series Poka-Yoke receivers ■ Communication range is approximately 30 meters indoors ■ Can be used as an embedded unit (equipped with pairing switch, LED monitor, antenna, and input) ■ Built-in unique communication protocol (significantly reduces development man-hours related to communication) *For inquiries about purchasing Makita impact drivers, impact wrenches, or screwdrivers, please contact the special needs representative at Makita Corporation. Email: tokuju_mkt@m1.makita.co.jp *Please also refer to the "Customers requesting high-precision torque management" section on the product information page of Makita Corporation. https://www.makita.co.jp/product/index.html *For screwdrivers other than the above FT***FD/FL***FD models, Poka-Yoke compatibility can be achieved by retrofitting with the TW-800T transmitter.

• Other work tools

We would like to introduce a range of IoT tools that support "Poka-Yoke for Quality and Safety," showcased at the Hertz Electronics booth during the 7th Smart Factory EXPO (held from January 25 to January 27, 2023, at Tokyo Big Sight).

• Other FA equipment
• Other safety and hygiene products

The Simple Pokayoke Counter TW-800R-SCL is a simple yet highly functional receiving device with a counting feature, designed for customers who want to start implementing Pokayoke with tools immediately. With just a simple button operation, you can build a Pokayoke system (count management) with one tool (equipped with the Pokayoke transmitter "TW-800T" or "HRF-2402"). By linking it with the new product "Production Process Support Software for Pokayoke Tools POKAYOKE plus" via LAN, you can ensure work traceability. ■ June 14, 2023 - Count Function Upgrade 1. Additional Features in "Standalone Mode" - LAN output function for work performance data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of New Mode - Simple Count Mode: A mode that only counts up without making judgments (maximum count of 999 times).

• Other work tools

The TW-800R-MCL is a counting function-equipped error-proof receiver that retains the features of the simple error-proof counter "TW-800R-SCL," which is used both domestically and internationally, while changing the power source from "AC adapter" to "battery-operated." It is compatible with a variety of tools used in work environments, enabling "error-proofing anywhere" in locations where personnel management is necessary. By linking it with the Windows-compatible application "POKAYOKE plus" via LAN, it is possible to significantly expand the functions of the TW-800R-MCL, including settings for counting work cycles, managing historical records of work achievements per task, and allowing an unlimited number of registered tasks. ■ June 14, 2023 Count function upgrade 1. Additional features in "Standalone Mode" - LAN output function for work achievement data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of new mode - Simple count mode: A mode that only counts up without making judgments (maximum count of 999 times).

• Other work tools

The ENP-BT01J is a wearable product manufactured by RIKEN Keiki Co., Ltd. that quickly notifies nearby workers and supervisors' PCs when gas detectors detect the risk of gas poisoning or oxygen deficiency. By carrying the gas detector and the ENP-BT01J, when the gas detector detects the risk of gas poisoning or oxygen deficiency, it sends alert notifications to the ENP-BT01J carried by nearby workers and to the supervisors' PCs (En-Guard plus for Gas Monitor). Additionally, when danger approaches, workers can press and hold the button on the ENP-BT01J to send an emergency notification (help) to the supervisor. The ENP-BT01J is designed to be "small enough to fit in a smartphone case," "lightweight (137g)," "made of polycarbonate AES with flame retardant, weather resistance, and impact resistance," and is "waterproof and dustproof (IP65)," making it suitable for use in outdoor work environments. Furthermore, communication between the ENH-LR01J and ENP-BT01J uses LoRa communication, so there are no communication costs.

• others

The ENH-LR01J is a USB-connected receiver that can wirelessly communicate with a supervisor (En-Guard Portable ENP-MD01J) located 300m to 1km away. It is used by connecting to the USB port of a PC running the safety monitoring software En-Guard plus. Additionally, communication between the ENH-LR01J and ENH-MD01J uses LoRa communication, so there are no communication fees.

• others

The TW-820R-EXS is an enhanced receiver for poka-yoke applications, equipped with RS-232C serial output, improving the communication performance of the TW-800R-EXS receiver. When combined with the slim transmitter TW-820T for poka-yoke applications, it achieves a communication distance of 100 meters, significantly extending the previous communication range of 30 to 50 meters. Additionally, by replacing the RS-232C serial output type poka-yoke receiver TW-800R-EXS currently in use in the production process with the TW-820R-EXS, it is possible to extend the communication distance without changing the transmitter attached to the poka-yoke compatible tools. Multiple poka-yoke compatible tools can be paired (there is no limit on the number of devices that can be paired).

• Other work tools

The TW-820R-EXL is an enhanced receiver for poka-yoke applications, equipped with LAN output, improving the communication performance of the TW-800R-EXL receiver. When combined with the slim transmitter TW-820T for poka-yoke applications, it achieves a communication distance of 100 meters, significantly extending the previous range of 30 to 50 meters. Additionally, by replacing the LAN-connected TW-800R-EXL receiver currently in use in production processes with the TW-820R-EXL, it is possible to extend the communication distance without changing the transmitter attached to the poka-yoke tools. This allows for the transmission of poka-yoke information over the customer's LAN infrastructure. It can pair with multiple poka-yoke compatible tools (there is no limit on the number of devices that can be paired). Furthermore, by integrating with the "Production Process Support Software for Poka-Yoke Tools POKAYOKE plus" via LAN, work traceability can be ensured.

• Other work tools

We received a request from an agricultural machinery manufacturer stating, "We would like to implement a gap inspection using a gap gauge in the assembly process of agricultural machinery to prevent omissions (poka-yoke)." In response, we have developed a dedicated tool (hereinafter referred to as the "Gap Checker") that wirelessly transmits a signal when the gap inspection using the gap gauge results in a pass. [Details] - By designing it so that "when the grip part of the Gap Checker is squeezed, the gap gauge is inserted into the gap," it enables detection of whether the gap is within the specified range. - To communicate with the poka-yoke receiver currently used in the customer's production site, we have installed the poka-yoke transmitter TW-800T in a location that does not interfere with work. - The structure allows for the exchange of gap gauges to accommodate gaps of varying thicknesses. *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

Upgrade the communication performance of the TW-800 series, which is widely used in various production processes such as automobiles, automotive parts, trucks, motorcycles, construction machinery, agricultural machinery, housing equipment, medical devices, air conditioning, robots, home appliances, and multifunction devices. The distance between the production process that wants to implement error-proofing with tools and the receiver has been significantly extended from the conventional "30-50m" to "50-100m." Additionally, by replacing the TW-810T/TW-800T currently in use with the TW-820T, or the TW-800R/TW-800R-EXP with the TW-820R/TW-820R-EXP, it is possible to extend the communication distance. - Communication distance of 100m with TW-820T × TW-820R/TW-820R-EXP - Communication distance extended by 20m with current transmitter (*1) × TW-820R/TW-820R-EXP - TW-820T maintains the thinness of TW-810T while extending the communication distance by 20m.

• Other work tools

HERCOM TELEMATE III is a wireless modem of the specific low-power type. It can perform serial communication via RS-232C interface wirelessly. The communication is half-duplex. The communication distance is approximately 300m outdoors and 120m indoors. ■ Features 1. Communication configurations can be used in 1:1, 1:N, and N:1 setups. 2. Continuous data transmission is possible, supporting real-time high-speed communication. 3. The communication method allows for unidirectional communication and continuous communication in simplex mode. 4. There are 40 communication channels available. One channel is selected, and wireless communication is conducted between units set to the same channel. 5. The unit can be connected to external devices via an RS-232C compliant serial interface. 6. It features a compact and lightweight design suitable for embedding in various devices. Additionally, by combining it with MAKE plus, a production management display device with communication functions, it enables "bulk collection of production status," "bulk setting of production management display devices," and "data linkage with Excel and production management systems."

• Remote Control
• Other FA equipment

We received a request from a plastic manufacturer stating, "We have a production process where we use a hand press machine to insert clips into molded plastic products, and we would like to implement a poka-yoke (error-proofing) system to prevent forgetting to insert the clips." By creating a system where the clip tool attached to the hand press machine sends a wireless signal when pressed, we have achieved management of the clip insertion process. 【Details】 - We developed a dedicated fixture that can be attached to the hand press machine by repurposing the mechanism of the Check Pen S ("main unit" + "pipe"). - We custom-manufactured a "pipe" that fits the shape of the clip tool. - We adjusted the spring of the "main unit" so that it sends a wireless signal based on the pressing force when inserting the clip with the hand press machine. *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

The widely used Poka-Yoke check pen S in factory production processes has been renewed! Reflecting customer feedback, we have improved durability and convenience for long-term use. - Wireless transmission of marking work results! - Enhanced durability and convenience compared to the current model! - Compatible with various commercially available pens and stamps! 【Renewal Points】 - Switch damage prevention *Usage count: 1 million times - Adoption of highly sealable switch A highly sealable (environmentally resistant) switch is used to prevent foreign substances such as dust and ink from entering. - Battery level notification function Notifies with an LED when the battery level drops below approximately 10%. - Improved battery holder A mechanism that securely holds the coin battery (CR2032) is adopted. - Strap attachment available A strap can be attached to prevent dropping during work. The check pen S reliably prevents omissions in marking work through communication with the TW-800 series receiver.

• Other work tools

We received a request from an industrial vehicle manufacturer stating, "The current wired poka-yoke system is cumbersome and reduces work efficiency, so we would like to switch to a wireless system to reduce labor hours." To prevent omissions in the tasks of "retrieving marking pens" and "retrieving screws and parts from the parts box," the customer operates a poka-yoke system that detects retrieval tasks using photoelectric sensors. By replacing the detection part with our poka-yoke tool, we have achieved a wireless poka-yoke system. - Retrieving marking pens: We developed a compact dedicated holder modified from the Check Pen S that can be attached to a lifter positioned near the operator. When the marking pen is returned to the compact dedicated holder, it triggers a wireless transmission. - Retrieving screws and parts from the parts box: We changed the photoelectric sensor to a flexible rod-type switch, and the signal from the flexible rod-type switch is input to a compact transmitter TW-850T mounted on the parts box. When the flexible rod-type switch is touched while retrieving screws and parts from the parts box, it triggers a wireless transmission. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The helmet-wearing sensor "ENS-HH01" is a wearable sensor designed to prevent accidents caused by not wearing a helmet. It can be easily attached to the chin strap of your helmet and is "waterproof and dustproof," making it widely usable for those working in various environments such as outdoors, factories, forklifts, and cranes. No special helmet is required. By simply attaching the "ENS-HH01" to a commercially available helmet, it can detect and notify you in real-time if the chin strap of the helmet is not fastened, helping to prevent workplace accidents. *Patented in the United States and India, with patent applications pending in Japan and China. 【Features】 ■ Real-time detection of helmet-wearing status ■ Easy attachment to the chin strap of commercially available helmets ■ Dustproof and waterproof (IP65) ■ No battery replacement needed for one year ■ Equipped with wireless technology with a proven track record in industrial settings Capable of wireless communication with the TW-800 series error-proofing receiver ■ Enables visualization of helmet-wearing status and recording and storage of wearing history, ensuring safety traceability *For more details, please download the PDF or feel free to contact us.

• Other safety and hygiene products
• Other FA equipment
• others

The TW-810T is a transmitter for poka-yoke tools that has been utilized in a wide range of industries, including automotive, automotive parts, motorcycles, air conditioning, construction machinery, and housing equipment, both domestically and internationally. It has achieved "slim design (40% thickness reduction)," "three times battery life," and "20m extended communication range," significantly enhancing the operability of poka-yoke compatible tools compared to the existing TW-800T transmitter, which is installed on tools such as torque wrenches and plier wrenches. Since it is compatible with the mounting size of the TW-800T, the TW-810T can be directly attached to tools that already have the TW-800T installed. Additionally, to reduce maintenance work in production environments, it features "improved durability (using a case material that is less prone to breakage and mechanisms to prevent switch damage)," an LED display for "communication status notification," and an LED display for "battery level notification" to indicate when battery replacement is needed, thereby enhancing maintainability.

• Torque wrench
• Pliers, Nippers
• Power tools

WCL plus is a Windows application designed for customers who want to "respond immediately to troubles occurring on the production line" and "analyze the history of troubles that occurred on the production line." It can be used in combination with the wireless Andon system AN426II series Andon transmitter "AN426TII" and the LAN-connected Andon receiver "WCL-426R." ● It displays the call status from operators and machines on the production line in real-time on a monitor (Web browser) via LAN. ● It notifies about calls from operators and machines on the production line using signal lights and other indicators. ● It informs about signals input from manufacturing equipment and PLCs using signal lights and other indicators. ● It saves the history of trouble occurrences in CSV format. ● With a simple UI, it allows control of input and output signals (16 inputs, 16 outputs) with manufacturing equipment and PLCs. Additionally, if our wireless Andon series AN426II is already installed in your production site, you can continue to use the existing Andon transmitter AN426TII as is.

• Other operation management software
• Display
• Other network tools

The WCP-232-EXL is a LAN-connected I/O unit that can be used in combination with the production process support software for Poka-Yoke tools POKAYOKE plus and the production process support software for the WCL series WCL plus. By connecting to POKAYOKE plus, it enables functions such as "outputting the work status (PASS/FAIL) to manufacturing equipment" and "real-time notifications of inputs from manufacturing equipment to a wristwatch-type transmitter/receiver," facilitating collaboration with manufacturing equipment. By connecting to WCL plus, it allows for functions such as "notifying distant individuals of signals input from manufacturing equipment or PLCs via 'vibration' or 'messages'" and "real-time notifications of inputs from manufacturing equipment to a wristwatch-type transmitter/receiver," enabling collaboration with manufacturing equipment. The WCP-232-EXL is a model that combines the I/O unit "WCP-232" and the LAN conversion unit "WCP-EXL" into a set.

• Communications

This is a Windows-compatible application that can be used in combination with a LAN-connectable error-proofing receiver, aimed at customers who want to ensure work traceability using tools. It can be used in conjunction with the "Simple Ru Pokayoke Counter TW-800R-SCL" or the "LAN Connectable Type Error-Proofing Receiver TW-820R-EXL/TW-800R-EXL." <Main Features> ■ Ensuring Work Traceability - Work performance can be recorded and saved. - You can grasp the real-time status of work performance for each work item where a "FAIL" has occurred. ■ Error-Proofing Across Multiple Processes - You can issue execution instructions for work to the TW-800R-SCL installed across multiple processes. ■ Counting Functionality on PC (POKAYOKE plus Viewer) - When linked with the TW-820R-EXL/TW-800R-EXL, which does not have a count display, you can install the POKAYOKE plus Viewer on a Windows PC at the work site to display counts at up to 16 locations.

• Other information systems

The "TW-850T" is a compact transmitter that maintains the communication performance of the current transmitter while enhancing the workability and maintainability of error-proofing tools. It can be attached to various tools such as electric drivers, bundling tools, Loctite hand pumps, and stamps. ■Features 1. Miniaturization while retaining communication functions 2. Easy battery replacement 3. Notifications via LED and buzzer *For more details, please refer to the PDF document or feel free to contact us.

• Other work tools

In the assembly process, an automobile manufacturer that implements measures to prevent omissions in fastening work using tools such as torque wrenches and torque spanners has requested, "We would like to create a system to notify us of calibration timing to prevent forgetting to calibrate our tools." To meet the customer's request in a cost-effective and timely manner, we utilized our existing poka-yoke tools and connected a work count display device that manages calibration timing to the poka-yoke receiver. This created a system that allows us to determine whether the number of fastening operations of the tools has reached the required calibration count. The work count display device significantly reduced development time and costs by customizing the compact production management display device SD-4. This device requires the following features: [Details] (1) The number of times requiring calibration (limit count) can be set up to a maximum of 99,999,999 times. (2) If the fastening count (actual count) is below the limit count, the count data is output to the customer's PLC. (3) If the fastening count (actual count) reaches the limit count, the output to the customer's PLC is stopped. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We received a request from an automobile manufacturer stating, "We would like to implement a visual inspection process for automotive glass marks to prevent oversight by operators (poka-yoke)." To ensure that the visual check of the glass marks is reliably conducted, we developed a system that "wirelessly transmits work performance when the glass mark is checked with a pen that does not leave ink (when it comes into contact with the glass)." In developing this system, we utilized the mechanism of the Check Pen S while ensuring compatibility with the TW-800 series receivers already in use at the customer's production site, incorporating the following technical innovations: [Details] (1) We will create a dedicated pen that does not leave ink. The tip of the pen will be made of a soft material to prevent scratching the glass upon contact. (2) The dedicated pen will be stored in the pipe of the Check Pen S, and a cap will be added to protect the tip of the dedicated pen. (3) To facilitate the visual inspection work for the operators, the structure will allow the Check Pen S to be suspended from the operator's neck. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

At the "4th Smart Factory EXPO (held at Tokyo Big Sight)" from February 12 (Wednesday) to February 14 (Friday), 2020, we introduced our latest product lineup of IoT tools, "Poka-Yoke Tools (*1)," which support the prevention of work omissions (poka-yoke) and ensure safety, based on the high-quality wireless technology we have cultivated over many years. (*1) Poka-Yoke Tools have been adopted as "Smart Manufacturing Support Tools," certified by the Ministry of Economy, Trade and Industry and the RRI (Robot Revolution Initiative Council), which can be easily and cost-effectively used by small and medium-sized manufacturing companies. *For more details, please download the PDF or feel free to contact us.

• Other work tools
• Other safety and hygiene products
• Other FA equipment

We received a request from an automobile manufacturer stating, "We would like to implement a mistake-proofing system to prevent forgetting to inject wax (rust inhibitor) using spray cans during the vehicle body assembly process." By attaching a commercially available spray handle (a gun-like tool that sprays when the handle is squeezed) to the spray can used by the customer for injecting wax (rust inhibitor), and combining the spray handle with our mistake-proofing transmitter, we have established a system that counts when the spray handle is squeezed. [Mechanical Design] (1) It can be attached without modifying the spray handle itself. (2) It does not compromise the usability of the spraying operation. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We received a request from an automotive parts manufacturer stating, "In the process of packing products into boxes, we stamp inspection confirmation marks on the products during packaging, and we would like to implement a mistake-proofing system to prevent forgetting to stamp the inspection confirmation marks." This mistake-proofing system consists of a rotary stamp (a stamp that prints with a reversed surface), a simple mistake-proofing counter TW-800R-SCL, and a switch box for Work-Select. The system is designed so that "every time the rotary stamp stamps the inspection confirmation mark on the product, it wirelessly transmits to the TW-800R-SCL to confirm whether the required number of inspection confirmation marks for packaging has been stamped." To realize this mistake-proofing system, we made the following innovations: [Details] (1) The required number of stamps for each packaging box can be switched using the Work-Select switch box. (2) Wireless transmission occurs when the rotary stamp is pressed onto the product. (3) The Work-Select switch box that can be connected to the TW-800R-SC is repurposed. (4) The mechanism of the check pen S is repurposed to attach the transmission function to the rotary stamp. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We received a request from a building materials manufacturer stating, "We would like to implement counting management (poka-yoke) for screw fastening operations not only with Makita-style cordless screwdrivers but also with manual torque drivers in our production process." In response to our customer's request, we collaborated with a torque driver manufacturer to equip the torque driver with our poka-yoke transmitter, enabling it to send a signal when screws are fastened with the torque driver. [Details] (1) The transmitter was modified to accurately detect the completion of fastening with the torque driver. (2) The existing poka-yoke receiver already installed on the customer's production line was utilized as is. As a result, it has become possible to introduce counting management (poka-yoke) for torque drivers on-site in a short period. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Introducing examples of production management display devices adopted at a cosmetics OEM manufacturer’s factory! Production management display devices were introduced in both the shipping and packaging processes of cosmetics. Additionally, a display device was added to monitor production status, allowing for the management of schedules, actual results, and progress on office monitors linked via dedicated software. This significantly improved the efficiency of the manufacturing process. 【Introduction of adopted display devices】 ■ Shipping process: Production management display device "21UDE-3-429-123-R" ■ Packaging process: Production management display device "21UDEW-3-123-R" ■ Production status: Production management display device "21D5-3-485D-123-G" * The wireless "21D series" has been discontinued as of the end of March 2023. * For more details, please refer to the PDF document or feel free to contact us.

• others
• Display
• Other safety equipment

The production management display device is a display unit that allows you to check the work status in the production process at a glance. Our company has developed the "Production Management Display Device," which has been adopted by cosmetic factories. By grasping the progress of shipping, packaging processes, and production status (planned, actual, progress) in real-time, we have achieved greater efficiency in the manufacturing process. As a representative tool for "visualization," it has been beneficial for the "Kaizen" efforts of many factories. 【Six Convenient Functions】 ■ Work hours registration ■ Rich input and output options ■ Clear time function ■ Prescale function (multiples/bundles) ■ Progress judgment function ■ Production reservation function *For more details, please refer to the PDF document or feel free to contact us.

• others
• Display
• Other safety equipment