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  3. HERUTU ELECTRONICS CORPORATION
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HERUTU ELECTRONICS CORPORATION

EstablishmentJune 5, 1975
capital2000Ten thousand
number of employees49
addressShizuoka/Hamamatsu-shi Chuo-ku/422-1 Higashimikata-cho, Chuo-ku, Hamamatsu,Shizuoka
phone053-438-3555
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last updated:Mar 16, 2026
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HERUTU ELECTRONICS CORPORATION Product Lineup

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46~90 item / All 126 items

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Poka-yoke tool Poka-yoke tool
En-GuardⓇ En-GuardⓇ
Remote control Remote control
Customization Examples Customization Examples
Wireless calling device Wireless calling device
Store call system Store call system
Production management display device Production management display device
Instruction manual Instruction manual
class="retina-image"

[Poka-Yoke Example] Prevention of Wax Injection Forgetting

Prevention of forgetting to inject wax (rust inhibitor) from spray cans.

We received a request from an automobile manufacturer stating, "We would like to implement a mistake-proofing system to prevent forgetting to inject wax (rust inhibitor) using spray cans during the vehicle body assembly process." By attaching a commercially available spray handle (a gun-like tool that sprays when the handle is squeezed) to the spray can used by the customer for injecting wax (rust inhibitor), and combining the spray handle with our mistake-proofing transmitter, we have established a system that counts when the spray handle is squeezed. [Mechanical Design] (1) It can be attached without modifying the spray handle itself. (2) It does not compromise the usability of the spraying operation. *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Poka-Yoke for Inspection Confirmation in Packaging Operations

Achieving prevention of forgetting inspection confirmation in packaging work.

We received a request from an automotive parts manufacturer stating, "In the process of packing products into boxes, we stamp inspection confirmation marks on the products during packaging, and we would like to implement a mistake-proofing system to prevent forgetting to stamp the inspection confirmation marks." This mistake-proofing system consists of a rotary stamp (a stamp that prints with a reversed surface), a simple mistake-proofing counter TW-800R-SCL, and a switch box for Work-Select. The system is designed so that "every time the rotary stamp stamps the inspection confirmation mark on the product, it wirelessly transmits to the TW-800R-SCL to confirm whether the required number of inspection confirmation marks for packaging has been stamped." To realize this mistake-proofing system, we made the following innovations: [Details] (1) The required number of stamps for each packaging box can be switched using the Work-Select switch box. (2) Wireless transmission occurs when the rotary stamp is pressed onto the product. (3) The Work-Select switch box that can be connected to the TW-800R-SC is repurposed. (4) The mechanism of the check pen S is repurposed to attach the transmission function to the rotary stamp. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of Forgetting to Tighten Screws with Torque Driver

Achieving prevention of forgetting to tighten screws with a torque driver.

We received a request from a building materials manufacturer stating, "We would like to implement counting management (poka-yoke) for screw fastening operations not only with Makita-style cordless screwdrivers but also with manual torque drivers in our production process." In response to our customer's request, we collaborated with a torque driver manufacturer to equip the torque driver with our poka-yoke transmitter, enabling it to send a signal when screws are fastened with the torque driver. [Details] (1) The transmitter was modified to accurately detect the completion of fastening with the torque driver. (2) The existing poka-yoke receiver already installed on the customer's production line was utilized as is. As a result, it has become possible to introduce counting management (poka-yoke) for torque drivers on-site in a short period. *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Introducing a case of a production management display device adopted in a cosmetics factory.

Improving the efficiency of the manufacturing process starts with "visualization"! By easily counting and understanding the number of cosmetics in the cardboard box, managing production status has become easier.

Introducing examples of production management display devices adopted at a cosmetics OEM manufacturer’s factory! Production management display devices were introduced in both the shipping and packaging processes of cosmetics. Additionally, a display device was added to monitor production status, allowing for the management of schedules, actual results, and progress on office monitors linked via dedicated software. This significantly improved the efficiency of the manufacturing process. 【Introduction of adopted display devices】 ■ Shipping process: Production management display device "21UDE-3-429-123-R" ■ Packaging process: Production management display device "21UDEW-3-123-R" ■ Production status: Production management display device "21D5-3-485D-123-G" * The wireless "21D series" has been discontinued as of the end of March 2023. * For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Visualization using production management display devices! Introducing the efficiency of manufacturing processes.

Reduce waste, excess, and inconsistency through visualizing the "shipping," "packaging," and "production status" of the cosmetics factory!

The production management display device is a display unit that allows you to check the work status in the production process at a glance. Our company has developed the "Production Management Display Device," which has been adopted by cosmetic factories. By grasping the progress of shipping, packaging processes, and production status (planned, actual, progress) in real-time, we have achieved greater efficiency in the manufacturing process. As a representative tool for "visualization," it has been beneficial for the "Kaizen" efforts of many factories. 【Six Convenient Functions】 ■ Work hours registration ■ Rich input and output options ■ Clear time function ■ Prescale function (multiples/bundles) ■ Progress judgment function ■ Production reservation function *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Prevention of Forgetting to Tighten Screws with Electric Screwdrivers

Realizing prevention of forgetting to tighten screws with an electric driver.

A proposal for improvement has been made regarding the production of our factory's wireless Andon system, "Wireless Call Device," stating, "After tightening screws at 30 locations with an electric driver, we check the number of screws tightened in the next process to prevent any omissions in the tightening work (poka-yoke). We would like to reduce this checking process." We have developed a mechanism that attaches a newly developed poka-yoke transmitter to the Nitto Kohki electric driver "Delvo," which is currently used in our production process, allowing it to "wirelessly transmit a torque-up signal from the electric driver when screws are tightened." 【Design Requirements】 (1) It should be retrofittable without modifying the electric driver "Delvo." (2) It should not impair the operability of the electric driver. (3) Battery replacement should be possible without removing the transmitter. The "omission prevention (poka-yoke) for tightening work using an electric driver" has received requests from electronic equipment manufacturers, automotive parts manufacturers, building materials manufacturers, and others, and its application in various manufacturing sites is anticipated. * "Delvo" is a registered trademark of Nitto Kohki Co., Ltd. * For more details, please refer to the PDF document or feel free to contact us.

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[Wireless Case Study] Wireless Communication Between Robot Hand and Controller

A customized case of developing a proprietary wireless communication protocol for robotic hands.

We would like to introduce a case where wireless communication was implemented among the many achievements our company has accomplished. We received a request from a robot system integrator stating, "To monitor the opening and closing state of the robot hand attached to the end of the robot arm with a controller, we are currently sending signals to the controller via a cable. However, if the cable breaks, the robot will stop, so we want to reduce the risk of stopping by making the cable wireless." We made this a reality. 【Details】 - We developed and verified a configuration where a transmitter is connected to the robot hand and a receiver is connected to the controller. However, since the environment has many factors that can affect wireless communication, we independently developed a wireless communication protocol specifically for the robot hand. - By repeatedly verifying and tuning the wireless communication, we achieved reliable wireless communication between the robot hand and the controller. - To make it easy for the customer to handle the transmitter, we designed the housing with consideration for easy attachment to the robot hand and ease of setting the wireless channel. *For more details, please refer to the PDF document or feel free to contact us.

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[Wireless Case Study] Understanding the Location of Workers within a Vast Dam

The relay device covers all areas! It is possible to monitor the presence of workers in any area.

We would like to introduce a case where wireless communication was implemented from among the numerous achievements our company has accomplished. We received a request from a power construction company stating, "Multiple workers are operating in a large dam, and due to the nature of the work, there are situations where one person may be alone. We need a system to understand where all the workers are operating within the dam." Additionally, it was specified that the system must operate in an environment where "mobile phones and GPS cannot be used." 【Details】 ■ Customized software for our remote transmitter RC series and LAN-connected type Poka-Yoke receiver TW-800R-EXL ■ A system composed of "transmitters carried by workers," "multiple relay devices installed in various areas of the dam," and "receivers" ■ The transmitter automatically transmits at regular intervals, and the nearby relay device receives the signal ■ After receiving the signal, the relay device wirelessly transmits to the receiver "which worker is in which area" (information from the transmitting transmitter and the received relay device) *For more details, please refer to the PDF document or feel free to contact us.

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LAN connection type Poka-Yoke receiver TW-800R-SLNX

We support mistake-proofing in tasks using tools such as torque wrenches, pliers wrenches, and electric tools.

The LAN connection type Pokayoke receiver TW-800R-SLNX is a receiver equipped with LAN connection and two-point output. In addition to I/O connections, it can also transmit Pokayoke information to your LAN infrastructure. It can be paired with two tools (Pokayoke transmitters TW-800T, TW-800T-PLR, HRF-2402). 【Available Countries】Japan

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[Pokayoke Example] Achieving inventory management by IoT-enabled electric tools!

To prevent mistakes and omissions in tool operations! We have realized the request to "attach wireless communication functionality to the electric tools in use and manage the number of tools."

This is an introduction to a case study on the development of tools for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. A customer who was managing counts with our wireless device for torque wrenches highly praised our wireless communication performance and requested, "We would like to implement similar count management with the electric tools we are currently using," which we have realized. 【Details】 (1) Designed and developed a dedicated wireless circuit board tailored to the limited space of electric tools. (2) Supplied power to the wireless circuit board from the electric tool. (3) Adopted a protocol that enables communication with the Poka-Yoke receiver TW-800R series, which receives data from the wireless device for torque wrenches. It has become possible to wirelessly communicate with the Poka-Yoke receiver TW-800R series from both the torque wrench and the electric tool, fulfilling the customer's wish for "high communication performance while managing counts with both the torque wrench and electric tool," resulting in their satisfaction. *For more details, please download the PDF or feel free to contact us.

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[Pokayoke Example] Using TAT stamps to prevent omissions in manufacturing tasks.

Preventing omissions in marking work! Implementing a system to count the number of TAT stamp impressions.

The automobile manufacturer has requested to establish a system in a mixed production line that produces multiple products, where operators can determine that "special parts should only be installed when there is a mark on the engine's metal parts (piston)." Furthermore, they would like to prevent the oversight of installing special parts (Poka-Yoke) by cross-referencing the "number of impressions" and the "number of special parts dispensed." The customer has requested the use of a "TAT stamp" that can mark metal parts, and we have implemented a system to count the number of impressions made with the TAT stamp. 【Mechanical Design】 (1) It does not compromise workability. (2) It allows for easy attachment and replacement of a Poka-Yoke transmitter to the TAT stamp without the need for fixing with hardware or screws. (3) The cap of the TAT stamp can be utilized. This system can be expanded not only to the TAT stamp but also to thick pens and other stamps, and it is expected to help prevent "oversights in manufacturing operations due to marking" and "oversights in marking operations" in more manufacturing sites. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of forgetting to insert the E-ring

Realizing prevention of forgetting to insert the E-ring.

We received a request from a multifunction printer unit manufacturer stating, "In order to implement poka-yoke in the assembly process of the paper feeding device (tray module) of the multifunction printer, we are currently judging work omissions based on the weight of screws and bolts, which are 'the necessary weight for fastening.' However, the E-ring (E-type retaining ring) is too light, making it difficult to judge by weight. We would like to implement poka-yoke for the E-ring insertion process (to prevent forgetting to insert it) using a different method." In response to the request to attach our poka-yoke transmitter to the E-ring holder (the tool used for inserting E-rings) that the customer is currently using, we have made the following design considerations, taking into account that "the shape of the E-ring holder varies according to the size of the E-ring being handled." [Details] (1) By changing the "pipe section" to match the shape of the E-ring holder, it can accommodate different E-rings. (2) The spring inside the "pipe section" can be easily replaced according to the force applied to the E-ring. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of forgetting to apply Loctite with a hand pump

Achieving prevention of forgetting to apply the screw locking agent of the Loctite hand pump.

We received a request from an industrial machinery manufacturer stating, "In the assembly process of industrial machinery, we are manually applying thread-locking adhesive to frequently moving parts of the machinery, and we would like to implement a mistake-proofing system to prevent forgetting to apply the adhesive." We developed a system that attaches our "mistake-proofing transmitter" to the Loctite hand pump (the adhesive application pump) currently used by the customer. This system sends a signal when the grip of the Loctite hand pump is lightly squeezed, thereby preventing the forgetting of adhesive application. 【Details】 (1) Developed a mechanism that can sense the action of "lightly" gripping the handle. (2) Considered the weight balance of the Loctite hand pump when placing the mistake-proofing transmitter and various components. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Example] Simple and Low-Cost In-Factory Calling System

We successfully reduced the implementation costs and fulfilled our customers' requests.

We would like to introduce a case study of a custom product developed using a wireless calling device. We received a request from an automotive parts manufacturer stating, "We want a simple one-button call system. Also, we want to keep costs as low as possible," and we made it happen. [Details] - To keep costs low, we utilized the AN series large call display device without customization. - By combining it with a simple bell star used in restaurants, we successfully reduced the implementation costs and met the customer's request. Since then, this solution has been adopted in many factories and is helping support production sites nationwide. *For more details, please refer to the PDF document or feel free to contact us.

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[Call Example] 10-window/20-window Large Andon

Achieving larger size by using two standard LED boards!

We would like to introduce a case study of custom products developed using a wireless calling device. We received a request from an automotive parts manufacturer stating, "We have 10 calling processes, so we would like to implement a 10-window Andon display," and from another customer, "We would like to implement a 20-window Andon display," which we successfully realized. 【Details】 - We repurposed our standard Andon circuit board to develop dedicated cases for 10-window and 20-window displays. - The display windows for the 20-window version were enlarged by using two standard LED circuit boards. - To achieve weight reduction, we adopted aluminum materials and devised surface processing techniques. - By providing a display that clearly indicates the called process at a glance, we offer Andon displays that effectively support our customers' production sites. *For more details, please refer to the PDF document or feel free to contact us.

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[Display Device Example] Display of Measurement Data When Large Ships Dock

Designed to display the minimum necessary information using large high-brightness 7-segment LEDs.

We would like to introduce a case study of custom product development using a production management display device. A request was received from an instrument manufacturer stating, "We need a portable display that allows operators to see the speed, angle, and distance when large ships dock at LPG (liquefied petroleum gas) ports." Under the conditions of "being easily visible outdoors" and "being easy for anyone to use immediately," we began to consider how to meet this request. 【Details】 - Since our company did not have a similar product, we designed everything from the circuit board to the case from scratch. - In designing a dedicated case, we opted for a method that does not use molds due to the low production volume. - We designed it to display the minimum necessary information using large, high-brightness 7-segment LEDs. - As we integrated the antenna, we conducted more thorough wireless communication tests during prototyping to ensure stable data transmission. - The device now allows operators to see real-time data on the constantly changing speed, angle, and distance at their fingertips, supporting the operation of large ships. *For more details, please refer to the PDF document or feel free to contact us.

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[Display Device Example] Waiting Time Display for Tire and Oil Change

A system is built to display waiting times in real-time on a large LED display.

We would like to introduce a case study of custom product development using a production management display device. A request was received from an automotive parts retailer, stating that they wanted to "display the waiting time for tire and oil changes conducted in the PIT prominently at the cash register counter so that customers can understand it." Although a similar device was installed at the customer's store, there were frequent issues with the wireless signal not reaching from the PIT to the cash register counter, resulting in the waiting time not being displayed. [Details] - A wireless controller was installed in the PIT of the automotive parts retailer. - When PIT workers input the waiting time for tire and oil changes, it is displayed in real-time on a large LED display installed at the cash register counter. - By incorporating an antenna into the display, space-saving was achieved, allowing for stable wireless communication from the PIT to the cash register counter. - We conducted design and development utilizing our long-established high-quality wireless technology to meet the customer's request. *For more details, please refer to the PDF document or feel free to contact us.

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[Display Device Example] Visualization of Reused Parts

Achieve the display of resource usage at low cost and in a short period!

We would like to introduce a case study of custom product development using a production management display device. As a visualization of production status in reuse and recycling factories for multifunction devices, we received a request from a customer who was using our production management display device, stating, "We would like to use the production management display device for a different purpose (visualization of reused parts)," and we made it happen. 【Details】 To realize the customer's request at a low cost and in a short period, we repurposed the hardware of our production management display device and implemented the following to display the amounts of reused resources: "production results," "utilization amount today," "monthly utilization amount," and "annual utilization amount." (1) Customized the software of the production management display device to display each utilization amount in decimal points. (2) Changed acrylic letters, etc. As a result, we have received positive feedback from the customer, stating, "Even from a distance, we can clearly see the status of the resource parts." *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of Marking Omission in Multi-Variety Production Processes

Modified the hardware to allow selection of marking frequency for up to 26 different vehicle models.

This is an introduction to a case study on tool development for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. A construction machinery manufacturer expressed the need for a solution due to forgetting to mark with a pen on the completed vehicle assembly line for various medium-sized vehicles. They considered introducing the Check Pen S and the Simple Poka-Yoke Counter TW-800R-SCL. However, since the TW-800R-SCL could only accommodate up to 8 types of vehicles, they requested a solution that could handle more vehicle types, which we successfully implemented. [Details] - The Check Pen S was adapted to use CP-02S to match the customer's pen. - Modifications were made to the TW-800R-SCL to allow for changing the marking count for each vehicle type. - Hardware modifications were made to connect the TW-WS-02, an optional item for the TW-800R-SC, to the TW-800R-SCL. - Hardware modifications were made to allow the TW-WS-02 to select from up to 26 types of work (vehicle types). - Software modifications were made to the TW-800R-SCL to allow for selecting from up to 26 types of work. *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Prevention of forgetting to crimp automotive interior and exterior parts.

When interior and exterior parts are pressed for a certain period, a wireless signal is transmitted! It enables personnel management for the pressing operation.

This is an introduction to a case study of tool development aimed at preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. We received a request from an automobile manufacturer that uses a jig (tape bonding jig) from 3M Japan Co., Ltd. to bond interior and exterior parts of vehicles with tape, expressing the desire to implement a Poka-Yoke system to prevent forgetting to bond the interior and exterior parts of the vehicle. We have successfully realized this request. 【Details】 - The tape bonding jig is equipped with our wireless module for Poka-Yoke tools. - A Poka-Yoke system has been established to prevent forgetting to bond the interior and exterior parts of the vehicle. - When the interior and exterior parts are bonded for a certain period using the tape bonding jig from 3M Japan Co., Ltd., a wireless signal is transmitted, and by receiving it with our Poka-Yoke receiver, it enables management of the bonding work count. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of forgetting to secure with cable ties for binding tools.

Adopting a method that does not directly impact the limit switch! Achieving a durable mechanism.

A request was received from an automotive parts manufacturer using bundling tools to secure wire harnesses, stating, "We discovered that Insulock ties (bundling bands) were not secured after shipment, so we would like to implement a mistake-proofing system for the bundling tool to prevent forgetting to secure the Insulock ties." This has been realized. 【Details】 - A mistake-proofing transmitter was installed on the bundling tool "Taimate MK9" manufactured by HellermannTyton, which the customer is currently using. - A system was developed that emits a wireless signal when it detects that the excess part of the Insulock tie has been cut after bundling, thus preventing forgetting to secure the bundling tool. - After various prototypes, a method was adopted that does not directly impact the limit switch when the Insulock tie is cut, achieving a durable system. *Please note that the bundling tool "Taimate MK9" has been discontinued. The successor model is "Taimate EVO9SP." *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Measures to Prevent Forgetting to Mark with a Grease Pencil

Maintaining the usability of the grease pencil, measures to prevent forgetting to mark.

This is an introduction to a case study on tool development for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. We received a request from an automotive manufacturer to implement Poka-Yoke measures (to prevent forgetting to mark) in the production process using a grease pencil (a retractable colored pencil that can write on various materials such as ceramics, metals, glass, rubber, and plastics), and we made it a reality. [Details] - Utilized the body of the Check Pen S (which contains a wireless module) as is. - Developed a new "pipe section" tailored to the features of the grease pencil, achieving a short development period and low cost. - During the design of the pipe section, both "the length that allows the grease pencil lead to be extended" and "the thickness suitable for the grease pencil" were considered. - Ensured usability while incorporating measures to prevent forgetting to mark. Due to high demand from many customers, we have decided to add this product as one of the lineup of the Check Pen S (CP-09S). *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Prevention of Forgetting to Stamp Large Stamps

Achieve prevention of forgetting to stamp without compromising the usability of large stamps!

We received a request from the assembly factory of the blower, stating, "We would like to add a mistake-proofing function to the large stamp used in the factory to eliminate the possibility of forgetting to stamp." We have made this a reality. 【Details】 - Our mistake-proofing transmitter has been installed on the large stamp currently in use by the customer. - We have achieved a prevention of forgetting to stamp without compromising the usability of the large stamp. - A new mechanism has been developed that combines the movable parts of the stamp with a small limit switch to sense the stamping action. - By attaching the transmitter next to the large stamp, we ensure that usability is not compromised. - It is possible to count with the mistake-proofing receiver every time the large stamp is pressed as usual. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of Forgetting to Stop the Air Riveter

A mechanism has been developed that sends a signal when the grip of the air riveter is firmly held.

This is an introduction to a case study on tool development for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. A customer from an automotive parts assembly factory reported that instances of forgetting to secure rivets in automotive parts were frequently discovered after shipment. They requested a Poka-Yoke solution for the air riveter used in the assembly process to prevent this oversight, and we made it happen. 【Details】 - Our Poka-Yoke transmitter was installed on the air riveter being used by the customer. - To detect when the grip of the air riveter is held, we designed a sensing mechanism using a small limit switch from the movable part of the mechanism. - We developed a system that sends a signal when the grip of the air riveter is firmly held. - This solution successfully prevents forgetting to secure rivets with the air riveter used by the customer. *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Process Call and Poka-Yoke Integration System

It is possible to use an unlimited number of transmitters as long as they are within the range of the wireless signal.

We received a request for a "remote control transmitter" that can be used as a calling terminal for the "andon" system developed by Denko Corporation for automotive manufacturers, as well as a "receiver that can receive signals from the remote control and connect to LAN." Additionally, since our customer is already using a number of our wireless devices for poka-yoke in their automotive production process, they also requested the "standardization of receivers" for the andon system and the poka-yoke system, which we have successfully implemented. [Details] - To standardize the receivers, we aimed to unify the wireless communication protocols of our remote control transmitter RC series and the poka-yoke tool TW series, allowing signals from both the "process call remote control" and the "poka-yoke tool" to be processed by the same receiver. - The remote control transmitter has been custom developed to include types with large buttons, in addition to our standard 2-point, 4-point, 6-point, and 8-point models. *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Preventing Work Omissions with Grease Guns

We have achieved the prevention of forgetting to inject grease into the necessary points of the grease gun!

We received a request to prevent work omissions when using the tool "grease gun" for injecting grease in the manufacturing process of agricultural machinery. Due to the variety of manufactured items and the differing number of grease injection points, a malfunction occurred where "the grease gun was used, but grease was not injected into the required number of points." To prevent forgetting to inject grease into the necessary points, we decided to create a system that can count the number of uses of the grease gun itself. [Details] - We will attach our poka-yoke transmitter to the grease gun currently in use by the customer and use a small magnetic switch to detect when the grip is held. - Through technical ingenuity, we will achieve the prevention of forgetting to inject grease into the required number of points of the grease gun. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Notifying work details through wearable devices

Realizing a use case that displays information in real-time on a wearable device worn by the operator!

We received an inquiry from Wellcat Co., Ltd. regarding the desire to notify workers in the automotive production process of their tasks, such as fastening, through a wearable device they are wearing. We have successfully implemented this. [Details] - Our poka-yoke tool, the "Poka-Yoke Receiver TW-800R-EXS," is wirelessly connected to the barcode terminal manufactured by Wellcat. - We have realized a use case that displays the work status using poka-yoke tools (torque wrenches, plier wrenches, check pens, electric tools, etc.) in real-time on the wearable device worn by the workers. - It is expected to contribute to quality improvement and productivity enhancement in more factories. *For more details, please refer to the PDF document or feel free to contact us.

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[Poka-Yoke Example] Development of Inspection Stamp (Shachihata)

By attaching our poka-yoke transmitter, we achieve prevention of omissions in the inspection work!

We received a request from an automotive parts manufacturer (exhaust system components) stating, "We have been asked by our client to implement a poka-yoke (mistake-proofing) system for our inspection stamp (Shachihata) to prevent forgetting to stamp, so we would like you to develop an inspection stamp with a poka-yoke function." We have realized this request. 【Details】 - We developed a system that attaches our poka-yoke transmitter to the inspection stamp currently used by the customer, which emits a signal when the stamp is pressed. - We decided to use a small micro switch for sensing the stamp operation and devised the placement of the transmitter to make it easier for the inspection operator to hold the stamp. - By designing it so that the signal is not sent unless the green button is pressed while stamping, we ensured that it does not send a signal during test presses. *For more details, please refer to the PDF document or feel free to contact us.

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LAN connection type Poka-Yoke receiver TW-800R-EXL

We support mistake-proofing in tasks using tools such as torque wrenches, plier wrenches, and electric tools.

The LAN connection type Poka-Yoke receiver TW-800R-EXL is a receiver that has a LAN port added to the single output type Poka-Yoke receiver TW-800R. When combined with the Poka-Yoke transmitter TW-800T, it can be used in production processes such as assembly, machining, and pressing, using tools like torque wrenches, plier wrenches, check pens, and electric tools, to prevent operator errors (Poka-Yoke). It can be paired with multiple Poka-Yoke transmitters TW-800T (there is no limit to the number of devices that can be paired).

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RS232C Output Type Poka-Yoke Receiver TW-800R-EXS

We support mistake-proofing in tasks using tools such as torque wrenches, pliers wrenches, and electric tools.

The RS232C serial output type Pokayoke receiver TW-800R-EXS is a receiver that has an RS-232C output expansion unit attached to the single output type Pokayoke receiver TW-800R. When combined with the Pokayoke transmitter TW-800T, it can be used in production processes such as assembly, machining, and pressing, using tools like torque wrenches, pliers wrenches, check pens, and electric tools, to prevent operator errors (Pokayoke). It can pair with multiple Pokayoke transmitters TW-800T (there is no limit on the number of pairings).

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1-point relay output type Poka-Yoke receiver TW-800R

We support mistake-proofing in tasks using tools such as torque wrenches, pliers wrenches, and electric tools.

The 1-point output type Pokayoke receiver TW-800R is a receiver with a single relay output. When combined with the Pokayoke transmitter TW-800T, it can be used in production processes such as assembly, machining, and pressing, utilizing tools like torque wrenches, plier wrenches, check pens, and electric tools, to prevent operator mistakes (Pokayoke).

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4-point output type Poka-Yoke receiver TW-800R-EXP

We support mistake-proofing tasks using tools such as torque wrenches, pliers wrenches, and electric tools.

The 4-point output type Poka-Yoke receiver TW-800R-EXP is a receiver that has a total of 4 outputs, including the output of the 1-point output type Poka-Yoke receiver TW-800R main unit, plus 3 relay outputs added through the installation of an expansion unit. By combining it with the Poka-Yoke transmitter TW-800T, it can be used in production processes such as assembly, machining, and pressing, utilizing tools like torque wrenches, plier wrenches, check pens, and electric tools to prevent operator mistakes (Poka-Yoke). It can be used with 4 units of the Poka-Yoke transmitter TW-800T and 1 unit of the 4-point output type Poka-Yoke receiver TW-800R-EXP.

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Receiver with counting function (Poka-Yoke tool) TW-800R-EXC

We support mistake-proofing in the manufacturing site.

The TW-800R-EXC is a receiver equipped with a counting function that combines the receiver TW-800R and a unit with counting capabilities. We have added a buzzer output for "PASS" upon completion of fastening, which was a frequently requested feature from customers. (Software version upgrade)

  • Torque wrench
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CC-LinkIEFB compatible Poka-Yoke receiver TW-800R-EXB

A poka-yoke tool that supports the prevention of work omissions using tools in the production process is compatible with "CC-Link IE Field Basic"!

It supports the industrial network "CC-Link IE Field Basic" utilizing general-purpose Ethernet technology. By collaborating with CC-Link IE Field Basic compatible controllers (master stations), it enables easy and cost-effective construction of field network systems. The TW-800R-EXB is a receiver that has an expansion unit compatible with CC-Link IE Field Basic attached to the single output type poka-yoke receiver TW-800R. 【Features】 - It can communicate with various tools equipped with our transmitters. - It ensures reliable communication using an original protocol in the 2.4GHz band. - It has obtained certifications in Japan, the United States, Canada, China, India, Thailand, Malaysia, and Indonesia.

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Poka-Yoke Transmitter TW-800T

This is a product that supports error prevention (poka-yoke) for workers in production processes using tools such as torque wrenches, pliers wrenches, and electric tools.

The TW-800T transmitter for mistake-proofing is a wireless device that can be attached to tools such as torque wrenches, plier wrenches, check pens, and electric tools. It can be used in production processes such as assembly, machining, and pressing to prevent operator errors (mistake-proofing). Additionally, as a successor to the TW-510 series mistake-proofing tools, it aims to enhance communication reliability and reduce costs, making it a wireless device suitable for use in overseas factories (in certified countries).

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Poka-Yoke Transmitter TW-800T-PLR

This is a transmitter that can be used in the case of "clamping with a plier wrench, moving it to the designated position, and transmitting the moment it is released."

The Pokayoke transmitter TW-800T-PLR is a transmitter that can be used in situations where it "transmits the moment it is released after clamping with a plier wrench and moving it to the designated position." When combined with a Pokayoke receiver, it can be used in production processes such as assembly, machining, and pressing to prevent operator mistakes (Pokayoke). While the Pokayoke transmitter TW-800T "transmits the moment it is grasped with a plier wrench," the TW-800T-PLR differs in that it "transmits the moment it is released after clamping with a plier wrench and moving it to the designated position."

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Simple Poka-Yoke Counter TW-800R-SC

Prevent work mistakes in the production process! (Poka-yoke) It is a simple receiver with a built-in counting function and wireless capabilities.

- Management of work count! - Support for various tools in work! - Poka-yoke can be started immediately! (Features) - Count management is possible. - It determines based on the count of registered work and notifies with output and a buzzer. - Up to 8 different count types can be registered for each work. - Can be used in combination with various tools such as pens, torque wrenches, pliers wrenches, stamps, and battery tools. - Can be set up easily with simple button operations.

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Preventing omissions in the binding process! Solved with standard type pliers wrench × IoT.

To prevent troubles caused by forgetting to secure the clamp! By converting the plier wrench into an IoT tool, we achieve prevention of work omissions.

This is the IoT tool "Poka-Yoke Pliers Wrench P200Y2," which combines a "pliers wrench" and a "simple poka-yoke counter" to prevent forgetting clamp work in the production process. It is used for removing pins from alpha clamps and engine hoses, among others, and for securing the clamps. For example, if the count for the clamp work is registered as [2], you cannot proceed to the next process unless you securely grip the alpha clamp twice, thereby managing the number of clamp operations and preventing work omissions. 【Features】 ■ A wide range of special tools available ■ Anti-misfire function that prevents activation when the pliers are gripped without holding the clamp ■ The transmitter uses a coin battery that is easy to replace! Low consumption allows for approximately 300,000 uses ■ Completion signals can also be transmitted wirelessly *For more details, please download the PDF or feel free to contact us.

  • Pliers, Nippers

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Lightweight Type Poka-Yoke Pliers Wrench

Lightweight Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with a Poka-Yoke wireless device (TW-800 series). It is used for alpha clamp work for hose fastening and emits a work completion signal. It can be received by the Poka-Yoke wireless device (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Small type poka-yoke plier wrench

Small type poka-yoke pliers wrench

This is a plier wrench that can be equipped with Poka-Yoke wireless devices (TW-800 series). It is used for alpha clamp work for hose fastening and emits a work completion signal. It can be received by Poka-Yoke wireless devices (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Lightweight Slim Type Poka-Yoke Plier Wrench

Lightweight Slim Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with a Poka-Yoke wireless device (TW-800 series). It is used for alpha clamp work for hose fastening and transmits a work completion signal. It can be received by the Poka-Yoke wireless device (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Shin Nose Type Poka-Yoke Plier Wrench

Shin Nose Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with Poka-Yoke wireless devices (TW-800 series). It is used for alpha clamp work for hose fastening and transmits a work completion signal. It can be received by the Poka-Yoke wireless device (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Bent Nose Upper Type Poka-Yoke Plier Wrench

Bent Nose Upper Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with Poka-Yoke wireless devices (TW-800 series). It is used for alpha clamp work for hose fastening and transmits a work completion signal. It can be received by the Poka-Yoke wireless device (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Bent Nose Lower Type Poka-Yoke Pliers Wrench

Bent Nose Lower Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with Poka-Yoke wireless devices (TW-800 series). It is used for alpha clamp work to secure hoses and transmits a work completion signal. It can be received by Poka-Yoke wireless devices (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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Blade tip extra wide type Poka-Yoke pliers wrench

Blade Edge Extra Wide Type Poka-Yoke Plier Wrench

This is a plier wrench that can be equipped with Poka-Yoke wireless devices (TW-800 series). It is used for alpha clamp work for hose fastening and transmits a work completion signal. It can be received by Poka-Yoke wireless devices (TW-800 series) and integrated into your Poka-Yoke system. It can also be used in combination with a receiver that has Poka-Yoke functionality.

  • Pliers, Nippers

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  • 展示会出展等の販売促進に必要な費用を助成します! 最大300万円 助成率1/2以内 市場開拓助成事業 展示会等参加費・印刷物制作費・動画制作費 など 申請受付:令和8年 5/15(金)~5/29(金)
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