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  6. [Pokayoke Example] Prevention of Forgetting to Stop the Air Riveter

[Pokayoke Example] Prevention of Forgetting to Stop the Air Riveter

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last updated:Jul 22, 2022

HERUTU ELECTRONICS CORPORATION
HERUTU ELECTRONICS CORPORATION
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A mechanism has been developed that sends a signal when the grip of the air riveter is firmly held.

This is an introduction to a case study on tool development for preventing work omissions (Poka-Yoke) through IoT using industry-leading electric tools. A customer from an automotive parts assembly factory reported that instances of forgetting to secure rivets in automotive parts were frequently discovered after shipment. They requested a Poka-Yoke solution for the air riveter used in the assembly process to prevent this oversight, and we made it happen. 【Details】 - Our Poka-Yoke transmitter was installed on the air riveter being used by the customer. - To detect when the grip of the air riveter is held, we designed a sensing mechanism using a small limit switch from the movable part of the mechanism. - We developed a system that sends a signal when the grip of the air riveter is firmly held. - This solution successfully prevents forgetting to secure rivets with the air riveter used by the customer. *For more details, please refer to the PDF document or feel free to contact us.

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[Pokayoke Example] Prevention of Forgetting to Stop the Air Riveter

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img30.png pokayoke_tools_overview2.jpg
  • Related Link - https://www.herutu.co.jp/product/custom.html#case1…
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"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

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Poka-Yoke Tool: High-Demand Example - Preventing Omission of Fastening with Electric Screwdrivers

Poka-Yoke Tool: High-Demand Example - Preventing Omission of Fastening with Electric Screwdrivers

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Poka-Yoke Tool: High-Demand Example of Connector Half-Mating Prevention

Poka-Yoke Tool: High-Demand Example of Connector Half-Mating Prevention

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Poka-yoke tool: High-demand case of preventing fastening omissions with air tools.

Poka-yoke tool: High-demand case of preventing fastening omissions with air tools.

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Poka-Yoke Tool: High-Demand Example of Preventing Partial Connector Engagement

Poka-Yoke Tool: High-Demand Example of Preventing Partial Connector Engagement

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Poka-yoke tool: Preventing insufficient primer application.

Poka-yoke tool: Preventing insufficient primer application.

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Poka-yoke tool: Preventing forgetting to insert clips.

Poka-yoke tool: Preventing forgetting to insert clips.

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Poka-yoke tool: Preventing the omission of marking alignment marks.

Poka-yoke tool: Preventing the omission of marking alignment marks.

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Poka-yoke tool: Preventing insufficient embedding of stud bolts.

Poka-yoke tool: Preventing insufficient embedding of stud bolts.

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[Introducing high-demand examples from the manufacturing site] Prevention of forgetting to mark identification marks.

[Introducing high-demand examples from the manufacturing site] Prevention of forgetting to mark identification marks.

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Introducing a highly needed example in the manufacturing site: Prevention of forgetting to insert snap rings.

Introducing a highly needed example in the manufacturing site: Prevention of forgetting to insert snap rings.

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Introducing a highly demanded case in the manufacturing field: Prevention of forgetting to apply thread locking adhesive (dispenser).

Introducing a highly demanded case in the manufacturing field: Prevention of forgetting to apply thread locking adhesive (dispenser).

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Introducing a highly demanded case in the manufacturing field: Half-insertion prevention for board connectors.

Introducing a highly demanded case in the manufacturing field: Half-insertion prevention for board connectors.

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Introducing a highly needed example in the manufacturing site: Prevention of forgetting to apply thread locking adhesive (bottle).

Introducing a highly needed example in the manufacturing site: Prevention of forgetting to apply thread locking adhesive (bottle).

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HERUTU

HERUTU ELECTRONICS CORPORATION

Industrial Electrical Equipment

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HERUTU ELECTRONICS provides products based on high quality wireless technology in which we have built expertise over many years to respond to customers' desire to reliably transmit information to distant objects. In addition, we are consistently committed to product development, manufacturing, sales, and support while maintaining the highest quality, responding promptly to customers' orders, and delivering them quickly. Please do not hesitate to contact us. Our Purpose : To be the foundation for sharing happiness by unleashing constraints with wireless technology.

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