Full version free for 14 days - Painting cost calculation app SWANIST

Towards efficient painting: Achieving teaching-less painting with SWANIST.

Release operators from the teaching tasks of painting robots - SWANIST. Swanist solves the difficult problem of robot teaching. Swanist is a "Teaching Assistant Software" developed specifically for Swan robots. It reduces the previous work processes and allows for painting simulations in a virtual space while viewing a screen linked to the actual robot. It simplifies the workability of painting production, contributes to reducing painting costs, decreasing paint consumption, improving quality, managing film thickness, enhancing maintenance efficiency, addressing environmental concerns, and suppressing VOC emissions.

• Painting Machine

The birth of the "Swan," a painting robot dedicated to rotational painting with an advanced form.

The body color with pearl white has redefined the image of painting robots. The design, which takes aerodynamics into account without compromising the quality of the paint, is truly reminiscent of a swan standing by a lake. Following the hanging mobile robot line dancer, the painting robot swan has taken center stage in the painting arena. The swan is a dedicated painting robot suitable for rotating paint applications on small to medium-sized workpieces. 【Adaptable for various parts painting】 ● Exterior and interior parts such as car headlights, door mirrors, door handles, wheel caps, aluminum wheels, shark antennas, meter panels, escutcheons, switch panels, and car navigation systems ● Mobile communication devices such as mobile phones, smartphones, and tablet PCs ● Cosmetics parts like lipstick caps ● Sports equipment such as fishing reel components ● Construction materials ● Home appliances 【Compatible with various paints】 - UV, pearl, metallic, powder (optional), and more For more details, please download the catalog or contact us.

• Articulated Robot
• Painting Machine
• paint

Supports small quantities and multiple varieties, batch production. Installed in front of existing booths. A robot system that can be produced immediately.

The painting robot Swan is compatible with batch-type cell production. 【Batch-Type Cell Production Painting】 - Standard style that makes it easy to introduce new painting robots - Adaptable to small lot, diverse production - Replacement or upgrade of older robots - Introduction of new technology, rotational painting technology for high-quality production - Reduction of unnecessary paint consumption to lower painting costs By controlling running costs, Japan's outstanding painting technology can further enhance its competitive level. Swan is the result of the development of rotational painting technology that excels in quality and low running costs.

• Syringe Pump
• spray
• Other painting machines

Solving the painting issues in spindle lines. Ultra C spindle painting, Swan C.

Newly developed painting robot that solves various problems in spindle painting all at once. Easy to set up and install in existing spindle lines. Optimized for painting parts such as lipstick components, powders, and lotions. Also compatible with bottles, water bottles, lenses, and more. It seamlessly takes over the work that was previously painted on existing spindle lines.

• Articulated Robot
• Painting Machine
• Production Management System

lipstick cap,

Optimized for painting cosmetics, molded products, lipsticks, and rouges. By simply replacing the fixed gun of the spindle line with the dedicated robot "Swan C," digital painting is realized. The intelligent painting robot "Swan C" improves painting costs. Simulation of coating efficiency through fluid analysis: ● Standard fixed gun and spindle painting: approximately 7% ● Painting robot system "Swan C": approximately 42% (According to tests by Takubo Engineering Co., Ltd.)

• Articulated Robot
• Other surface treatment equipment

Explosion-proof painting robot "Swan C" compatible with spindle lines transitions from fixed gun method to robot painting. Significant improvement in high cost structure.

The painting robot Swan C, which significantly improves the painting costs of the spindle line painting system, uses a dedicated robot equipped with 16 guns instead of the conventional fixed gun method. One gun is responsible for one workpiece and completes the painting (finishing). This spindle line-compatible painting robot achieves a coating efficiency of approximately 42%. The specialized painting technology "R Technology" from Takubo Engineering enables cost-effective painting. It can be easily installed in front of existing spindle lines. It can be synchronized with the line speed for immediate production. Of course, it is also possible to set up a new spindle line and establish a new painting line. The compatible workpieces include items such as lipstick and rouge caps that were previously painted on the spindle line.

• Articulated Robot
• Painting Machine
• spray

Rotary painting dedicated robot Swan. All necessary equipment for painting is included in one set. Designed for small-batch, diverse production.

A small painting robot with a dedicated 4-axis stationary type that inherits the technology of rotational painting R. It demonstrates its power in small-lot, diverse production, significantly improving the work costs for color changes and setup changes. It achieves a reduction in cleaning time and minimizes the amount of cleaning solvents, waste solvents, and waste paint.

• Articulated Robot
• Painting Machine

Everything is for the sake of cost. We reduce paint consumption and achieve painting with low running costs.

"Swampro" is an all-in-one painting robot system that includes everything necessary for painting, from spray guns to robots, controllers, transport devices, and paint supply systems. Production can begin immediately after installation. It inherits the rotational painting technology "R technology" that Takubo Engineering has cultivated over 15 years. It achieves cost reduction and high quality in the painting of small parts. It accommodates the painting of various works, including door mirrors and door handles, with numerous proven results. It reduces the burden of system construction. The equipment necessary for painting is reflected in the system. It flexibly adapts to production volume and installation space, including clean rooms, temperature control systems, and conveyor systems. [Features] ■ Achieves high quality, reduced environmental impact, and cost reduction at a high level ■ Independently developed an app to simplify teaching tasks ■ Wide range of work adaptability *For more details, please refer to the PDF materials or feel free to contact us.

• Articulated Robot
• Painting Machine

<Supports small to large-scale production> Low-cost rotational painting robot SWAN-S that enhances mass production efficiency.

SWAN-S is a rotary painting robot that eliminates the W-turn of the Swan Robot's transport device and enables continuous mass production by arranging multiple units on a line. It is ideal for users who want to increase production numbers with the future goal of mass production, starting from small lot production. By inheriting the rotary painting technology and further compacting it, it has become possible to achieve high-quality, low-cost painting in large quantities, significantly improving productivity.

• Painting Machine

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.