[Industrial Waste Problem Solving] Energy saving, labor saving, labor shortage, safety and security

Instead of heavy machinery, we are addressing industrial waste issues with automation and labor-saving solutions using unmanned cranes and a machine capable of removing lithium-ion batteries. 【Exhibiting at NEW Environment Exhibition】

Labor Shortage" Automating tasks that require constant human presence with "ADLER" "Fire Prevention" Removing lithium-ion batteries with "ALCHEMI" Currently, the labor shortage in industrial waste sites and fire prevention measures are significant issues. Wouldn't it be easier if tasks that require heavy machinery were automatically handled by cranes operating independently? Wouldn't it be safer to perform the feeding of devices like crushers by pre-removing lithium-ion batteries? [ADLER Usage Examples] ■ Automatic feeding of waste into incineration facility pits ■ Direct feeding into crushers and sorting machines ■ Automatic feeding into various feeding equipment (conveyors) [ALCHEMI Usage Examples] ■ Sorting mixed waste into three categories: heavy, light, and fine particles ■ Safely removing lithium-ion batteries from RPF materials for downstream processing Our company will exhibit at the NEW Environmental Exhibition from May 24 to 26. *For details, please refer to the basic information section. In addition to live demonstrations, we plan to showcase various other content. - "Remote Robot" that allows operation of robots even from distant locations abroad - Popular best-selling product "Single-Shaft Crusher" - AI-equipped waste sorting robot "Uranus

• Automatic sorting machine

【2022 NEW Environment Exhibition Exhibited Products!】By utilizing AI and projection mapping, we will make manual sorting tasks accessible to anyone, regardless of age or experience!

The AI waste sorting support system 'ELENA' combines AI intelligence with projection to efficiently color the items to be sorted, making it a product that can be added to existing manual sorting lines. 【Features】 ■ Can be added to existing manual sorting lines ■ Designed for tasks that can be performed regardless of the age or experience of the operators ■ Helps reduce psychological burden through visual aids ■ Improved accuracy through AI discrimination technology. 　～Exhibiting at the '2022 New Environmental Exhibition'～ 【Other New Products】 ◎ Density Difference Sorting Machine ALCHEMI <New Product> Capable of advanced sorting of various mixed waste → Five sorting devices can be selected according to your needs ◎ New Type Crusher UKG-GL Series <New Product> Features an air clutch that operates during foreign object intrusion to prevent machine damage No reduction gear, making maintenance easy Suitable for primary disassembly of large items due to the size of the rotating blades *For more details, please request materials or view the PDF data available for download.

• Automatic sorting machine

Enhancing the overall image of the industry with functionality and design!

"URANOS" is an AI-equipped waste sorting robot that can identify the characteristics and shapes of waste, enabling high-quality sorting. As we accumulate data for each customer, the accuracy of identification improves. We centralize the development of robots, system construction, and AI learning within our own group, ensuring stable domestic production. In the event of any trouble, we will respond quickly from our domestic base. [Features] ■ Capable of efficient sorting 24 hours a day ■ Selection of various types of cameras and sensors tailored to customer needs ■ Ability to choose suitable robots for both heavy and light materials ■ AI instantly evaluates the results from the sensing unit *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

Automatically supply the target object to the specified position! Achieving labor-saving and unmanned operation for heavy machinery operators.

"ADLER" is an automatic crane that recognizes the loading condition of objects stored in the yard and can instantly analyze suitable discharge points. It is capable of long hours of fully automated operation and can accurately and safely handle complex tasks. We pursue customer-first convenience and propose efficient operating methods that consider usability and cost-effectiveness, tailored to existing facilities. 【Features】 ■ Complete automation of the loading process from the storage yard to crushers, etc. ■ Avoidance of hazardous tasks through unmanned operation ■ Automatic measurement and data management of the weight of objects grasped by the crane ■ Smooth supply of objects through automatic linked operation while monitoring the condition of crushers, etc. ■ Equipped with "IoT" for factory management and preventive maintenance *For more details, please refer to the PDF document or feel free to contact us.

• crane

Turning waste into more resources. The entanglement, fine particle matter, and battery separation rates have improved.

"Alchemi" is a ballistic separator that achieves high-precision sorting of various mixed waste. It exhibits a clogging prevention effect due to its tapered wall structure for the feed tooth separation. The inclination angle can be adjusted using a hydraulic cylinder. Additionally, it is effective for heavy machinery input. 【Features】 ■ High durability: Reduces damage to the oscillating parts ■ High maintainability: Reduces clogging ■ High sorting accuracy: Improves entanglement, fine particle, and battery separation rates ■ Adjustable inclination angle with hydraulic cylinder ■ Effective for heavy machinery input *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

We will introduce a system that detects fires caused by friction or foreign objects during crushing at an early stage and enables initial firefighting.

This is a system that quickly extinguishes fires through detection by sensors, allowing for the setting of a specified temperature at will. It disperses extinguishing agents before flames erupt. Lithium-ion batteries do not extinguish with water alone, so we use extinguishing agents. Proposals for water-based extinguishing systems are also possible. [Usage Examples] - Installation in the crushing chamber of a crusher - Installation at the discharge section of a crusher - Installation in a storage yard for crushed materials

• Automatic sorting machine

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Stable adhesion to rough and uneven surfaces such as stone, sheet metal, textured glass, and wood. Piab's "PX Suction Cup Series" is designed for handling rough surfaces, patterned surfaces, and uneven workpieces that are difficult to hold with standard flat suction cups. The high-conformity EPDM sealing ring adapts to the irregularities and shapes of the work surface, while the rigid aluminum support plate and internal support pad provide a stable grip. The internal support pad helps stabilize thin sheets and delicate workpieces while minimizing suction marks. It is suitable for demanding industrial applications involving stone, metal, glass, and wood. Additionally, a cone valve integrated version is also available. By preventing leaks from suction cups that do not contact the workpiece, it enhances safety during transport while reducing air consumption. This is also effective for energy-saving measures in large-area grippers that use multiple suction cups.