We will be exhibiting at the Smart Factory Expo Nagoya.

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic measuring instruments

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

• Other measurement, recording and measuring instruments
• others

Our unique technology contributes to reducing the cost of forged products and stabilizing dimensional accuracy. We support the production of high-quality parts!

At Yamanaka Gokin, we design, manufacture, and sell various types of closing die sets, including spring-type, hydraulic-type, and hybrid-type. In particular, our unique spring-type closing die set, which uses special springs, contributes to energy savings and space efficiency. 【Features】 　◎ Spring-type die set 　　- Can be installed on presses with low shut heights 　　- Capable of high-speed closing forging 　　- Simple structure makes maintenance easy 　◎ Hydraulic closing die set 　　- Supports high closing force 　　- Contributes to resource conservation

• Forging Machine

It is possible to analyze various manufacturing processes such as plastic processing, heat treatment, cutting, and forging.

DEFORM is a manufacturing CAE software that utilizes cutting-edge numerical computation technology to simulate various processing phenomena on a computer, such as the flow of metal materials, load conditions on tools, deformation due to heat treatment, and chip prediction during cutting. 【Manufacturing processes that can be analyzed with DEFORM】 ◎ Cold, hot, and warm forging ◎ Cutting (turning, milling, drilling, etc.) ◎ Heat treatment (quenching, carburizing, etc.) ◎ Sheet forming and sheet forging ◎ Roll forming ◎ Extrusion ◎ Plastic fastening ◎ Cogging

• Other analyses
• Other production management systems

The Hyper CLT flooring is not only used on-site but also aims for further performance improvements through industry-academia collaboration with universities. To utilize wood in outdoor civil engineering sites, it is important to verify various challenges such as durability and water resistance. Therefore, Kaitaku Co., Ltd. continues research and development in collaboration with various universities. The goal is to connect research results to actual product improvements and new applications, evolving into more user-friendly and high-value wooden flooring. The Hyper CLT flooring is registered with the Ministry of Land, Infrastructure, Transport and Tourism under the NETIS technology "TH-250021-A." In addition to this NETIS registration achievement, research and development through industry-academia collaboration is ongoing. By combining the technologies of wood, NETIS, civil engineering, and universities, the Hyper CLT flooring further expands the possibilities of new civil engineering CLT.

In public works, not only construction quality but also safety measures, environmental considerations, and unique site-specific innovations are important. One proposal that is easy to suggest is the civil engineering CLT "Hyper CLT Mats" utilizing wood. These can be used for temporary roads, access routes, worker pathways, and material yards, improving the site environment from a different perspective than steel plates. It is also characterized by the ease of explaining the purpose of implementation to clients, such as measures against summer heat reflection, noise reduction, CO2 fixation, and consideration for the landscape. Furthermore, being a **NETIS registered technology "TH-250021-A"** by the Ministry of Land, Infrastructure, Transport and Tourism is a significant point when proposing in public works. It can be considered as one of the new technology applications and creative innovations. Clearly communicating "why this material is used" is also important when making proposals to government offices. The Hyper CLT Mats, which combine wood, NETIS, and civil engineering, are expanding their use in public works as a new civil engineering material that balances practicality and environmental consideration.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.