[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!

Our company utilizes the precision mold processing technology cultivated in the manufacturing of precision molds for semiconductors to design and manufacture molds that can maintain a certain level of accuracy even when punches and dies are replaced as consumables. For molds in fields other than semiconductors, we can also provide proposals based on the know-how gained in the semiconductor industry, so if you have any issues with molds, please feel free to contact us. This time, we would like to introduce a case where we solved a customer's problem regarding a mold with poor maintainability due to its current matching production. 【Problem】 Poor maintainability of molds produced with current matching - In molds produced with current matching for punches and dies, even if one wants to replace either the punch or the die, they must purchase both the punch and die as a set. - It sometimes requires sending the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintainability through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them at the customer's site without current matching when either the punch or die wears out.

• Mold Design
• Processing Contract

Leave the processing of micron-level work to us!

We would like to outsource because it is difficult to achieve the required precision in-house. We do not have enough manufacturing capacity for parts processing. Do you have such concerns? With our core technology in precision mold processing, we can handle the machining of precision parts specified by your company.

• Plastic Mould

● What is a pneumatic regulator? It is a self-developed pneumatic regulator with a control reproducibility of ±0.1%. We offer a wide range of products from low flow to high flow. ● What is a regulator? Please use it to adjust the test pressure for leak testing. By supplying a stable test pressure, it enables more accurate measurements.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

A truck berth is a space in a logistics warehouse where trucks are parked to load and unload goods. By installing sensors at the truck berth to display the occupancy status, it is possible to quickly guide trucks to available spaces. Additionally, sharing the occupancy status with warehouse workers allows for quick loading and unloading, improving overall productivity and reducing truck wait times. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 (Ceiling-mounted, Ultrasonic type) ■ Benefits of Implementation Benefit 1: The HM-UX2 can be installed at high positions without height restrictions. Benefit 2: By setting the detection distance higher than a person's height, false detections caused by people are reduced. Benefit 3: The HM-UX2 is unaffected by the floor surface, eliminating false detections caused by small stones or uneven surfaces. Benefit 4: For locations with many parking spaces, the communication-type ultrasonic sensor HM-UW2 is recommended.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Do you have any concerns or requests regarding wired bed exit sensors? × Tangling and tripping of wired cables × Cable disconnection or damage × Worry about forgetting to turn on the switch after temporarily stopping the sensor. × Want to be notified of bed exit even from a location away from the nurse call outlet. Such concerns can be resolved simply by connecting to a wireless set linked to the nurse call system! Our nurse call linked wireless set allows you to connect bed exit sensors like "Ugo-kun," "Foldable Thin Matta-kun," "Ayumi-chan," and "Just Place Pole-kun" to transmitters and receivers, reducing wiring around the bed, alleviating concerns about tripping and falling due to cables, and contributing to a tidier work environment. Furthermore, it enables the use of bed exit sensors even from locations away from the nurse call outlet, allowing for more flexible equipment placement.