20th Anniversary of the Structural Optimization Design Software OPTISHAPE-TS

We propose suitable forms that meet various requirements! For initial design plans and improvements to existing structures.

"OPTISHAPE-TS" is software that assists in the research, development, and design of automotive parts, electrical equipment, construction machinery, and more. With its topology optimization feature, it presents new design proposals that capture the essence of mechanics. It enhances design ideas from the results obtained, enabling early concepts and early designs. We promise to improve current processes through cost reduction and quality enhancement, leading to shortened development and manufacturing periods and reduced costs. 【Features】 ■ Proposes the ideal "shape of things" through structural optimization ■ Improves current processes through cost reduction and quality enhancement ■ Commits to reducing development and manufacturing periods and costs ■ Utilized in various scenarios, including initial design stages and improvements to existing shapes *For more details, please refer to the related links or feel free to contact us.

• Structural Analysis

Detailed explanations of examples of shape optimization that aligns the natural frequency with experimental measurement results, and examples of topology optimization that consider manufacturing requirements, using diagrams and tables!

In this case study collection, we introduce problem-solving examples using the structural optimization design software 'OPTISHAPE-TS'. We include examples of shape optimization that aligns natural frequencies with experimental measurement results, as well as topology optimization examples that consider manufacturing requirements. From the analysis model to optimization conditions, results, and discussions, we provide detailed explanations using figures and tables. Please feel free to download and take a look. [Contents] ■ Shape optimization that aligns natural frequencies with experimental measurement results ■ Lightweight design of rotating parts considering rigidity and manufacturing requirements ■ Topology optimization considering manufacturing requirements ■ Shape optimization considering rigidity in the arrangement patterns of multiple parts * For more details, please refer to the PDF materials or feel free to contact us. * Those who are not members of Ipros can also download the materials from the related links below (within our company site).

• Structural Analysis

We will introduce examples aimed at stress reduction, weight reduction, and control of natural frequencies. Consideration of situations such as component interference is also included! Detailed explanations of the analysis models, optimization conditions, and discussions will be provided!

In this case study collection, we introduce problem-solving examples using the structural optimization design software 'OPTISHAPE-TS'. We include examples of shape optimization for arms considering layout constraints due to part interference, as well as shape optimization case studies using stress constraints from multiple areas. From the analysis model to optimization conditions, results, and discussions, we provide detailed explanations using diagrams. Please feel free to download and take a look. [Featured Examples] ■ Shape optimization considering interference with other parts ■ Shape optimization considering stress ■ Shape optimization to improve natural frequencies ■ Stress reduction through optimization of fillet shapes *For more details, please refer to the PDF document or feel free to contact us! *For those who are not members of Ipros, you can also download the materials from the related links below (within our company site).

• Structural Analysis

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.