Application Note: Efficient Inspection Method for Thermal Fatigue Cracking in Pipe Branches [PDF Download Available]

Eddyfi manufactured probes support all ultrasonic inspections.

Eddyfi Technologies is committed to revolutionizing non-destructive testing (NDT) across various industries, including aerospace, oil and gas, mining, and power generation. We provide comprehensive phased array ultrasonic testing (PAUT) solutions tailored to the precise needs of applications, with a focus on ensuring the safety of critical equipment. Our cutting-edge equipment, software, scanners, crawlers, and advanced probes deliver dynamic inspection solutions. Our phased array ultrasonic transducers are designed with detailed probe design parameters in mind, aiming to further enhance non-destructive testing methods and address individual inspection requirements in various product inspections and equipment maintenance.

• Other measurement, recording and measuring instruments

A rugged and compact phased array inspection device with a 16:64 PR channel configuration that provides UT, PAUT, TOFD, and TFM!

Mantis is based on a 16:64PR channel configuration with three different models, accommodating both general and advanced applications without compromising productivity. Latest Technology ■ The 16:64PR channel configuration and two UT channels comply with international standards. ■ Compatible with existing phased array probes (linear, dual linear, and dual matrix array) or scanners (up to three encoder axes). ■ Focal law calculation capabilities (sector, linear, compound). ■ Up to eight group configurations. ■ Maximum repetition pulse frequency of 20kHz, fast inspection speed. ■ Real-time FMC/TFM using up to 64 elements for inspection tasks compliant with standards. *For more details, please request materials or view the PDF data from the download.

• Flaw detection testing
• Other inspection equipment and devices
• Image Processing Equipment

A phased array ultrasonic flaw detector equipped with TFM and the latest adaptive ATFM features, prioritizing the voice of the user!

The Gekko is designed with robust and compact housing, incorporating all basic functions and advanced UT capabilities for on-site use. It comes standard with all beam-forming phased array UT technologies and encoders (3-axis) for conventional UT, TOFD, single beam, and multi-group inspections, enabling it to handle challenging inspections. The Gekko also supports real-time TFM/FMC (Full Matrix Capture). The bumpers and connectors are designed with durability and accessory versatility in mind. The touch panel can be used under harsh outdoor conditions. It is equipped with two hot-swappable batteries, allowing for up to 6 hours of operation. It can connect up to 128 channels of probes, providing excellent signal and TFM resolution, enhancing detection performance and reliability. It achieves fast scan speeds and productivity. With connection methods such as USB 3.0 and Gigabit Ethernet output, data transfer speeds are accelerated, allowing for remote control of inspections even in difficult situations. Additionally, it features a 256GB SSD, enabling unlimited data file sizes, making the operator's work more comfortable and reducing on-site working time.

• Flaw detection testing
• Other inspection equipment and devices
• Image Processing Equipment

Aiming to improve by adding phased array ultrasonic testing methods to non-destructive inspection techniques!

To ensure the smooth operation of transport pipes that transport products to various areas of the production plant, regular evaluation of the piping, including all branch connections, is necessary. Piping and other plant equipment are subjected to periodic and very high thermal stress due to the condensate and steam systems, increasing the risk of fatigue cracking. In order to maximize productivity in an economic environment where efficiency is required, a non-destructive testing approach is needed to assess the fitness for service (FFS) of these production facilities. *For detailed information, please refer to the PDF materials. For more details, feel free to contact us.*

• Other inspection equipment and devices

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.