[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!

Our company utilizes the precision mold processing technology cultivated in the manufacturing of precision molds for semiconductors to design and manufacture molds that can maintain a certain level of accuracy even when punches and dies are replaced as consumables. For molds in fields other than semiconductors, we can also provide proposals based on the know-how gained in the semiconductor industry, so if you have any issues with molds, please feel free to contact us. This time, we would like to introduce a case where we solved a customer's problem regarding a mold with poor maintainability due to its current matching production. 【Problem】 Poor maintainability of molds produced with current matching - In molds produced with current matching for punches and dies, even if one wants to replace either the punch or the die, they must purchase both the punch and die as a set. - It sometimes requires sending the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintainability through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them at the customer's site without current matching when either the punch or die wears out.

• Mold Design
• Processing Contract

Leave the processing of micron-level work to us!

We would like to outsource because it is difficult to achieve the required precision in-house. We do not have enough manufacturing capacity for parts processing. Do you have such concerns? With our core technology in precision mold processing, we can handle the machining of precision parts specified by your company.

• Plastic Mould

We will be exhibiting at the "Mechanical Elements Technology Exhibition" held at Tokyo Big Sight starting next Wednesday, July 1st. This time, we will focus on field challenges such as "adhesion," "wear," and "corrosion," which many customers have consulted us about, and we will showcase various coating solutions that contribute to solving these issues along with actual samples. You will be able to directly confirm the characteristics such as slip resistance, non-stick properties, and durability by touching the actual coatings at the venue. ■ Featured Technologies and Products - Thermo Pro Release High-temperature durable fluoropolymer coating (for thermal welding and thermal crimping processes) - NonStick STC Thin film non-stick coating (for precision molds and industrial blades) - PEEKCOAT PEEK coating boasting high wear resistance and chemical resistance ■ Exhibition Overview 【Exhibition Name】Monozukuri World 2026 Mechanical Elements Technology Exhibition 【Dates】July 1 (Wednesday) to July 3 (Friday), 2026 【Venue】Tokyo Big Sight 【Booth Number】E6-47 (East Hall 1) We sincerely look forward to your visit.

The temporary sheets used at civil engineering sites are important not only for their performance but also for transportation efficiency and costs. The "Hyper CLT Sheet," utilizing wooden CLT, is lightweight, weighing approximately 230 kg for the 5×10 version and about 460 kg for the 5×20 version, making it easier to handle during transportation compared to steel sheets. By improving the efficiency of loading, unloading, moving on-site, and installation/removal tasks, it also contributes to reducing the labor involved in truck arrangements and heavy machinery operations. It is easy to handle even in narrow sites or where transportation conditions are limited, and can be used for a wide range of applications such as temporary roads, heavy machinery scaffolding, access routes, and pedestrian pathways. Its lightweight nature makes it manageable even for small machinery, contributing to reduced worker burden and shortened processes. Additionally, it is a material that is easy to propose in terms of glare reduction, noise reduction, and environmental considerations, unique to wood. The Hyper CLT Sheet is a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS as "TH-250021-A." As a substitute for steel sheets, it is a new civil engineering material that can simultaneously propose cost reductions in transportation, improved workability, creativity, and safety measures. It can also be utilized for differentiation in public works and general contractor sites, enhancing on-site evaluations. It is particularly recommended for remote sites where transportation costs are a concern.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot in front of it. It reduces the risk of virus and bacteria transmission in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus transmission by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.