"Coolant Tank Unit / Case Studies Introduction" (Catalog)

The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate."

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "free inspection service" for preventive maintenance.

◆ Do you have any of these concerns with your "magnet separator"? - I don't know how to perform maintenance! - I don't know when to replace parts! ◆ If you leave the deterioration unattended, the likelihood of various issues occurring increases. ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ Our "free inspection service" can assist with preventive maintenance. 1. Overview of the "free inspection service" - Inspect all operating "magnet separators" in your factory. - Provide a comprehensive assessment of the condition of key components and coolant, etc. 2. Benefits of the "free inspection service" - Understand the operating status and deterioration, aiding in preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of failure, etc. ★ The "catalog" includes specific examples of deterioration and inspection items.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."

1. "Magnet Separator" ◎ Achieves "high filtration performance" and "high wear resistance" ◎ A rich lineup optimal for usage conditions including "grinding processing / cutting processing / shaving processing" 2. "Cyclone Separator" ◎ High-performance, energy-saving "Cyclone Separator" ◎ Added foam prevention function 3. "Paper Filter" ◎ Removes impurities such as grinding sludge and abrasives with the "Paper Filter" ◎ Usable regardless of "magnetic / non-magnetic" 4. "Filtration Conveyor" ◎ A conveyor equipped with the function to "remove / filter" sludge and chips from the processing fluid 5. "Level Gauge" (Liquid Level Meter) ◎ Selectable according to the machine used, including stroke range, detection method, and detection position 6. "Oil-Water Separator" (Disk Skimmer) ◎ Recovers oil floating on the coolant tank liquid level 7. "Chip Processing Related Equipment" ◎ Supports factory environment improvement, reduction of industrial waste, and recycling

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.

The coolant treatment device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives with the "Paper Filter." It is a coolant device that can be used regardless of magnetic or non-magnetic materials. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications (models available for combination with magnets) ■ Capable of filtering average particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

CLT, which has been utilized in the field of architecture, is now expanding its possibilities into civil engineering sites. The "Hyper CLT Mats" are wooden lightweight mats that utilize CLT. They can be used as wooden mats for temporary roads, access routes, heavy machinery work yards, and material storage areas, providing an alternative to traditional steel plates on site. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds, as well as CO2 fixation, thanks to its wooden composition. Moreover, the Hyper CLT Mats are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology "TH-250021-A," making them eligible for proposals in the use of new technologies in public works. Transforming CLT from "building material" to "civil engineering material," it is expanding the new possibilities of civil engineering CLT in the form of wooden lightweight mats.

The power system is transitioning from DC12V / DC24V systems to DC48V systems. Therefore, we have launched the "48V Special Feature" page! On this special feature page, we will provide information useful for customers considering DC48V systems, including an introduction to products compatible with DC48V, the advantages and disadvantages of transitioning to a DC48V system, and related information that can assist in system construction. If you have any of the following concerns: "I am looking for products compatible with DC48V" "I am considering transitioning from DC12V / DC24V" "I want to know more about DC48V systems" Please take a look at the "48V Special Feature"! If you have any questions regarding product selection or specifications, please feel free to contact us through our website.

We handle TFT LCD modules from WINSTAR for use in display sections of devices. 【We receive inquiries in the following situations】 - Wanting to update the display section of measuring instruments or control panels - Looking for LCDs to incorporate into industrial equipment - Searching for a supplier that can accommodate small quantities 【We can assist with】 - Selecting sizes and interfaces that meet application and enclosure conditions - Confirming pin assignments and arranging samples - Developing custom products and embedded systems - Selling in small lots We also handle OLED (organic EL) modules from the same WINSTAR company. Please consider these as well for devices that want to take advantage of their thinness, low power consumption, and wide viewing angles. Please check the specific specifications in the manufacturer's datasheet. We also accept requests for quotes only.

CLT is known as a building material, but its applications are not limited to just buildings. The wooden lightweight mat "Hyper CLT Mat" is a new option for utilizing CLT in civil engineering. It can be used as a wooden mat in places where steel plates have been the norm, such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 mat is relatively light at about 230 kg, making it easy to install, remove, and relocate. Additionally, it offers different values compared to steel, such as reducing glare and metallic noise, as well as CO2 fixation through wood. Moreover, the Hyper CLT Mat is registered with the Ministry of Land, Infrastructure, Transport and Tourism as a NETIS technology "TH-250021-A." It can also be utilized for proposals involving the use of new technologies and environmental considerations in public works. From construction to civil engineering, the new use of wood is expanding in the form of wooden lightweight mats.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.