Water-soluble cutting oil / Announcement of winning the "Super" Monozukuri Parts Grand Prize (Grand Prize)

Extended shelf life against decay and significant reduction in supply quantity! Well-received for reducing stickiness and suppressing mist.

**Awards** - Received the Technical Award at the 43rd Precision Engineering Society - Received the Grand Prize at the 21st 2024 "Super" Monozukuri Parts Awards - Received the Minister of the Environment Award at the 24th Green and Sustainable Chemistry Awards **Product Overview** The "Alpha Cool NV Series" is a water-soluble cutting oil that balances the improvement of the working environment with increased productivity. It is particularly well-received for significantly reducing stickiness on equipment and products, as well as for its effectiveness in suppressing mist and foul odors. Additionally, it has successfully reduced the amount of carry-off. In actual workplaces, it has been confirmed that the consumption of the concentrate has been reduced by an average of 40%. Along with improving the working environment, it contributes to reducing both usage and disposal amounts, thereby enhancing productivity on-site. The NV series offers two types: an emulsion type that accommodates a wide range of processing from non-ferrous to alloy steel, and a soluble type specialized for iron processing. **Features** - Improved resistance to spoilage, extending performance maintenance time by over 250% - Reduced carry-off, cutting concentrate consumption by 40% - Contribution to the environment and reduction of disposal costs - Enhanced safety for workers due to reduced oil mist *For more details, please refer to the PDF document or feel free to contact us.*

• Cutting Oil

An example of significantly reducing the supply amount due to extended decay life and a small amount taken away.

We would like to introduce a case where the water-soluble cutting oil "Alpha Cool NV Series" was adopted by Miyahara Co., Ltd. The company faced challenges in reducing running costs. By using our product, we proposed a reduction in usage and an improvement in anti-corrosion properties, which led to a decrease in costs and time spent on coolant management. After adoption, it was demonstrated that even with less than half the replenishment amount, the workability and stable pH (alkaline) were maintained. [Case Overview] ■ Customer's Challenge: Reduction of running costs ■ Manufactured Parts: Precision parts, food and medical parts ■ Work Materials: Stainless steel, iron, some aluminum ■ Type of Oil Used: Market soluble type *For more details, please download the PDF or feel free to contact us.

• Lubricants

Reduce the supply amount of the concentrated solution to contribute to cost reduction and carbon neutrality! Improve stickiness in processed products and within equipment. Awarded the "Super" Manufacturing Parts Award.

The "Alpha Cool NV Series" is a water-soluble cutting oil that has completely re-evaluated the composition of surfactants, including the use of non-volatile amines. It achieves a longer shelf life for active ingredients and has been shown to reduce the amount of concentrate replenishment by an average of about 40% in workplaces that have adopted the NV series. 【Improvement Results with This Product】 ◎ Reduction in the amount of concentrate replenishment for water-soluble cutting oil (average of about 40% for emulsion types) ◎ Reduction of odors due to improved anti-corrosion properties ◎ Improvement in stickiness of products and equipment after processing ◎ Cost savings of about 1 million yen per year for every 30 processing machines *We are currently offering a free collection of case studies summarizing adoption examples. For detailed information, please refer to the "PDF Download" section. *Sample provision and demonstrations (by consultation) are also available. Please feel free to contact us for more details.

• Cutting Oil

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.