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  4. 【Coolant Liquid and Sludge Recovery Device】 Introduction to Magnetic Method
CATALOG
  • Nov 22, 2024
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Nov 22, 2024

【Coolant Liquid and Sludge Recovery Device】 Introduction to Magnetic Method

サノテック サノテック
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, a special hardening treatment is applied to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional models. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(カタログ表紙)FINE MAG(Kタイプ).jpg

Optimal for grinding processing" Sludge recovery device "FINE MAG/K type

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker 湿式タイプ 01.jpg

Magnetic Separator" High sludge recovery and dewatering performance "MAGPICKER

【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing.

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult-to-separate magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(7)

【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

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【Product Catalog】 (Tungsten Carbide & Ultra-Precision Grinding Processing) Magnet Type / Coolant Liquid Sludge Recovery Device "FINE MAG/UK"

【Product Catalog】 (Tungsten Carbide & Ultra-Precision Grinding Processing) Magnet Type / Coolant Liquid Sludge Recovery Device "FINE MAG/UK"

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[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

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Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

CATALOG
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Preventive maintenance / Fault prevention Magnet separator / Free inspection service

Preventive maintenance / Fault prevention Magnet separator / Free inspection service

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[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

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【Product Catalog】 "MAGPICKER / Wet Type" (Magnetic Drum Type / Magnetic Separator)

【Product Catalog】 "MAGPICKER / Wet Type" (Magnetic Drum Type / Magnetic Separator)

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Hyper CLT flooring panel

Expanding CLT into the civil engineering field | A new proposal for Hyper CLT slabs

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CLT, which has been utilized in the field of architecture, is now expanding its possibilities into civil engineering sites. The "Hyper CLT Mats" are wooden lightweight mats that utilize CLT. They can be used as wooden mats for temporary roads, access routes, heavy machinery work yards, and material storage areas, providing an alternative to traditional steel plates on site. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds, as well as CO2 fixation, thanks to its wooden composition. Moreover, the Hyper CLT Mats are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology "TH-250021-A," making them eligible for proposals in the use of new technologies in public works. Transforming CLT from "building material" to "civil engineering material," it is expanding the new possibilities of civil engineering CLT in the form of wooden lightweight mats.

Oct 13, 2026

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Announcement of the opening of the Ipros special page for the "48V Special Feature"

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The power system is transitioning from DC12V / DC24V systems to DC48V systems. Therefore, we have launched the "48V Special Feature" page! On this special feature page, we will provide information useful for customers considering DC48V systems, including an introduction to products compatible with DC48V, the advantages and disadvantages of transitioning to a DC48V system, and related information that can assist in system construction. If you have any of the following concerns: "I am looking for products compatible with DC48V" "I am considering transitioning from DC12V / DC24V" "I want to know more about DC48V systems" Please take a look at the "48V Special Feature"! If you have any questions regarding product selection or specifications, please feel free to contact us through our website.

Oct 13, 2026

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Handling of WINSTAR's TFT LCD modules | For display sections of measuring instruments and industrial equipment | We accept inquiries and estimates regarding size and interface.

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  • PRODUCT

We handle TFT LCD modules from WINSTAR for use in display sections of devices. 【We receive inquiries in the following situations】 - Wanting to update the display section of measuring instruments or control panels - Looking for LCDs to incorporate into industrial equipment - Searching for a supplier that can accommodate small quantities 【We can assist with】 - Selecting sizes and interfaces that meet application and enclosure conditions - Confirming pin assignments and arranging samples - Developing custom products and embedded systems - Selling in small lots We also handle OLED (organic EL) modules from the same WINSTAR company. Please consider these as well for devices that want to take advantage of their thinness, low power consumption, and wide viewing angles. Please check the specific specifications in the manufacturer's datasheet. We also accept requests for quotes only.

Oct 12, 2026

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Hyper CLT flooring panel

The success of CLT in civil engineering sites | Wooden lightweight mats "Hyper CLT Mats"

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  • PRODUCT

CLT is known as a building material, but its applications are not limited to just buildings. The wooden lightweight mat "Hyper CLT Mat" is a new option for utilizing CLT in civil engineering. It can be used as a wooden mat in places where steel plates have been the norm, such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 mat is relatively light at about 230 kg, making it easy to install, remove, and relocate. Additionally, it offers different values compared to steel, such as reducing glare and metallic noise, as well as CO2 fixation through wood. Moreover, the Hyper CLT Mat is registered with the Ministry of Land, Infrastructure, Transport and Tourism as a NETIS technology "TH-250021-A." It can also be utilized for proposals involving the use of new technologies and environmental considerations in public works. From construction to civil engineering, the new use of wood is expanding in the form of wooden lightweight mats.

Oct 12, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 12, 2026

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