Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.